碱激发矿粉制备煤层底板注浆材料性能研究

    Performance of composite alkali-activated slag for coal seam floor grouting material

    • 摘要: 针对邯邢矿区煤层底板注浆加固工程中水泥基注浆材料成本高且不环保的问题,提出了以矿粉为主要原料,以CaO和NaOH为激发剂的碱激发矿粉注浆材料;采用正交试验、双因素方差分析以及建立3D可视化模型的方法,揭示了NaOH掺量和CaO掺量两因素对碱激发矿粉注浆材料黏度、凝结时间、析水率、抗压强度的影响规律;并结合工程实际提出了优化配比方案。结果表明:NaOH掺量为1.0%、CaO掺量为2.0%时取得最优配比方案,此时碱激发矿粉注浆材料的黏度为19.53 s,凝结时间为756 min,析水率为11.00%,3、7、28 d抗压强度分别为3.01、4.14、7.00 MPa;最优配比下的碱激发矿粉注浆材料既满足工作性能要求,也满足经济性要求。

       

      Abstract: In response to the high cost and environmental concerns associated with cement-based grouting materials in the coal seam floor grouting reinforcement project in Handan-Xingtai Mining Area, a solution is proposed using alkali-activated slag grouting materials with slag as the main raw material and CaO and NaOH as activators. By employing orthogonal test, two-factor analysis of variance, and establishing a 3D visualization model, the study reveals the influence of NaOH and CaO dosages on the viscosity, setting time, water release rate, and compressive strength of the alkali-activated slag grouting materials. Combining with practical engineering considerations, an optimized mixing ratio scheme is proposed. The results indicate that the optimal mixing ratio is achieved with NaOH dosage of 1.0% and CaO dosage of 2.0%. At this ratio, the viscosity of the alkali-activated slag grouting material is 19.53 s, setting time is 756 min, bleeding rate is 11.00%, and compressive strengths at 3 d, 7 d, and 28 d are 3.01 MPa, 4.14 MPa, and 7.00 MPa, respectively. The alkali-activated slag grouting material at the optimal ratio meets both the performance and economic requirements of the project.

       

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