基于响应面法的硫铝酸盐水泥基双液注浆材料性能研究

    Study on performance of sulphoaluminate cement-based double liquid grouting material based on response surface method

    • 摘要: 为提高传统双液注浆材料早期强度,同时加快双液混合后浆体凝结时间,采用粉煤灰、生石灰和熟石灰对传统双液注浆材料进行改性,基于响应面法(RSM)研发了一种新型硫铝酸盐水泥基双液注浆材料(SACDL)。以粉煤灰、生石灰和熟石灰质量分数为变量,浆液流动性、凝结时间、抗折与抗压强度为响应,建立多项式模型,结合宏观性能和微观形貌对SACDL进行早期水化机理分析。结果表明:SACDL中粉煤灰、生石灰和熟石灰的最优质量分数分别为0%、10.6%和10%,此时SACDL流动度、初凝时间、3 h抗折强度、3 h抗压强度分别达到141.5 mm、19.4 min、2.3 MPa、12.6 MPa,预测值与实际值误差较小,模型与实际数据高度契合;生石灰和熟石灰交互作用对SACDL浆体流动度、凝结时间和各龄期的抗折与抗压强度的影响均为极显著,生石灰与熟石灰大幅提高了液相中Ca2+浓度,并为反应体系提供碱性环境,加速硅酸二钙(C2S)和硅酸三钙(C3S)的水化,进而提高SACDL早期强度;粉煤灰并不适用于SACDL,粉煤灰的掺入使SACDL中缺乏足够的活性硅酸盐,导致钙矾石(AFt)生成量减少,进而降低SACDL强度。

       

      Abstract: In order to improve the early strength of traditional double liquid grouting material and accelerate the setting time of slurry after double liquid mixing, using fly ash, quicklime and hydrated lime to modify traditional double liquid grouting materials, sulphoaluminate cement-based double liquid grouting material (SACDL) was developed based on response surface method (RSM). Taking the mass fraction of fly ash, quicklime and hydrated lime as variables, slurry fluidity, setting time, flexural and compressive strength as responses, and a polynomial model was established, and the early hydration mechanism was analyzed in combination with macroscopic properties and microscopic morphology. The results show that the optimal mass fraction of fly ash, quicklime and hydrated lime in SACDL is 0%, 10.6% and 10% respectively, at this time, the fluidity, initial setting time, 3 h flexural strength and 3 h compressive strength of SACDL reach 141.5 mm, 19.4 min, 2.3 MPa and 12.6 MPa respectively, the error between the predicted value and the actual value is small, and the model is in high agreement with the actual data; the interaction between quicklime and hydrated lime had significant effects on the fluidity, setting time, flexural strength and compressive strength of SACDL paste at different ages, quicklime and hydrated lime greatly increased the concentration of Ca2+ in the liquid phase, and provided an alkaline environment for the reaction system, accelerating the hydration of dicalcium silicate (C2S) and tricalcium silicate (C3S), thereby improving the early strength of SACDL; however, fly ash is not suitable for SACDL, the incorporation of fly ash makes SACDL lack sufficient active silicate, resulting in a decrease in the production of ettringite (AFt), thereby reducing the strength of SACDL.

       

    /

    返回文章
    返回