基于深度学习的带式输送机纵向撕裂检测系统

    Longitudinal tear detection system for belt conveyor based on deep learning

    • 摘要: 针对当前带式输送机在纵向撕裂检测领域普遍面临的漏检率高、误报频发以及智能化水平不足等问题,研发了一套融合机器视觉与线激光技术的带面纵向撕裂智能检测系统。首先,规划工业相机与线激光发射器的空间布局,以确保能够全面、精准地捕捉输送带表面的细微变化信息;其次,通过引入高效的图像RIO提取,有效缩减了图像处理过程中的数据量负担,同时运用CLAHE算法对图像进行精细增强,提升图像质量;接着,采用YOLOv5s深度学习模型,快速、准确地从增强后的图像中识别出输送带纵向撕裂的关键特征;最后,提出了纵向撕裂判断机制,该机制将输送带运行速度纳入考量,通过综合分析图像识别结果与实时速度数据,能够更精确地判断输送带是否真正发生了撕裂,有效避免了因单一因素导致的误判或漏判。该系统有效提高了输送带撕裂检测的智能化程度。

       

      Abstract: In response to the common problems faced by belt conveyors in the field of longitudinal tear detection, such as high missed detection rate, frequent false alarms, and insufficient intelligence level, we develop an intelligent detection system for longitudinal tearing of strip surfaces that integrates machine vision and line laser technology. Firstly, plan the spatial layout of industrial cameras and line laser emitters to ensure comprehensive and accurate capture of subtle changes on the surface of the conveyor belt; secondly, by introducing efficient image RIO extraction, the data burden in the image processing process is effectively reduced. At the same time, the CLAHE algorithm is used to finely enhance the image, significantly improving the image quality; next, the YOLOv5s deep learning model is used to quickly and accurately identify the key features of longitudinal tearing of the conveyor belt from the enhanced images. Finally, a longitudinal tearing judgment mechanism was proposed, which takes into account the running speed of the belt. By comprehensively analyzing the image recognition results and real-time speed data, it can more accurately determine whether the conveyor belt has truly torn, effectively avoiding misjudgments or omissions caused by a single factor. This system improves the intelligence level of conveyor belt tear detection.

       

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