地面采动L型水平井高效钻完井关键技术研究

    Research on key technology for efficient drilling and completion well of L-shaped horizontal well of surface mining

    • 摘要: 地面采动L型水平井是实现煤矿工作面回采上隅角瓦斯治理的有效技术手段。目前,地面采动L型水平井施工过程中存在成井困难、抽采效果不稳定等问题。为了提高工作面上隅角和回风瓦斯的治理效果,以淮北矿区杨柳煤矿1076工作面为研究对象,采用理论分析与数值模拟手段揭示了杨柳矿开采覆岩破坏规律,确定了“两带”发育高度,优化了地面采动L型水平井的布设位置,并从水平井井身结构优化设计、三段式水平段轨迹优化布设、长水平段井眼轨迹精确控制、采动地层井眼强化和旋转下筛管与双层管洗井完井等方面,提出了地面采动L型水平井高效钻完井关键技术。结果表明:杨柳矿采场覆岩垮落带最大发育高度约为13 m,裂隙带最大发育高度约为40 m,地面采动L型水平井垂向上应布置在距离煤层22~31 m顶板位置,平面上布设于“O”形圈距离回风巷一侧11.8~47.7 m,有利于瓦斯抽采;大位移采动井最大位垂比达到2.50,目的层段钻遇率达95%,水平井钻进效率较常规工艺提升20%以上;在1076工作面回采期间,单井卸压瓦斯抽采纯量最高达9.33 m3/min,累计瓦斯抽采量达到106万m3,地面井瓦斯抽采率达81%,回采期间回风瓦斯体积分数低于0.3%,保障了工作面安全回采。

       

      Abstract: The L-shaped horizontal shaft of surface mining is an effective technical means to realize the corner gas control in the upper corner of coal mining face. At present, there are problems such as difficulties in well completion and unstable extration effects in the construction process of L-shaped wells of surface mining. In order to improve the treatment effect of the upper corner and return air gas in the working face, the 1076 working face of Yangliu Coal Mine in Huaibei Mining Area was taken as the research object, and the failure law of overburden mining in Yangliu Mine was revealed by theoretical analysis and numerical simulation, the development height of the “two belts” was determined, the location of the L-shaped mining well was optimized, and the key technologies of efficient drilling and completion well of L-shaped horizontal wells of surface mining are proposed from optimized wellbore structure design, three-stage trajectory optimization of horizontal sections, precise control of long horizontal section wellbore trajectory, enhanced drilling of the mining stratum and washing completion with rotating lower screen and double-layer tubing. The results show that: the maximum development height of the collapsing zone of the mining area in Yangliu Mine is about 13 m, and the maximum development height of the fracture zone is about 40 m. The L-shaped mining horizontal well should be arranged vertically at a distance of 22-31 m from the coal seam in the roof and horizontally at a distance of 11.8-47.7 m from the return air passage on the side of the “O” ring to facilitate gas extraction; the maximum vertical ratio of the large displacement mining horizontal well is 2.50, the drilling rate of the target section is 95%, and the drilling efficiency of the horizontal section is increased by more than 20% compared with the conventional process. In the mining period of 1076 working face of Yangliu Coal Mine, the maximum pure amount of pressure relief gas extraction in a single well is 9.33 m3/min, the cumulative gas extraction volume reaches 1.06 million m3, the gas extraction rate of the surface well reaches 81%, and the return air gas volume fraction is less than 0.3% during the mining period, so as to ensure the safe mining of the working face.

       

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