矿用多功能智能信息矿灯设计

    Design of multifunctional intelligent information lamp for mining

    • 摘要: 煤矿井下实现作业人员位置信息实时监测、语音双向通话、视频远程监控、“三违”信息拍照记录上传、环境参数实时监测、异常姿态监测、文字或语音提示逃生路线等功能需要携带多款设备,导致井下作业人员行动极为不便,负重作业还存在不确定性安全隐患。为此,设计了1款集成以上多种功能的信息矿灯。采用库仑计芯片检测电池剩余电量,提高检测精度,降低欠压误报率;通过软件对WiFi和蓝牙共存微带天线仿真优化,延长无线通信距离,提高语音通话质量;采用三轴加速度计监测人员姿态,提前预警井下作业人员异常行为,有效缩短响应时间,提高救援效率;使用带MCU超低功耗编解码芯片处理音视频数据及拍照上传,采用高集成度单芯片解决方案降低整机功耗,延长电池有效使用时间;采用通用串行总线信号驱动芯片解决非标准电缆传输衰减,提高通信传输稳定性。测试结果表明:库仑计方式检测电池剩余电量精度可达±1%,微带天线仿真优化使得无线通信距离可达400 m以上,音视频集成芯片方案设计整机休眠电流小于0.5 mA,通用串行总线优化电路设计信号采用非标准电缆传输距离大于1.5 m,通信丢包率降低为0%;信息矿灯增加的异常姿态监测、文字或语音提示逃生路线等功能,进一步提高了信息矿灯智能信息化集成度,将井下精确人员定位、音视频通信联络、安全预警融合于一体。

       

      Abstract: In the coal mine underground, in order to realize real-time monitoring of operatives location information, two-way voice communication, remote video monitoring, uploading photo records of three violations of information, monitoring of environmental parameters, abnormal posture detection, and text or voice prompts for escape routes, multiple devices need to be carried, which is extremely inconvenient for operators, there are still uncertain safety hazards in weight-bearing operations, to this end, an information mining lamp that integrates multiple functions mentioned above is designed. Using coulombmeter chip to detect remaining battery power, improve detection accuracy and reduce undervoltage false alarm rate. Through software simulation and optimization of the microstrip antenna coexisting with WiFi and Bluetooth, the wireless communication distance is prolonged and the quality of voice calls is improved. The three-axis accelerometer is adopted to monitor the posture of personnel, providing early warnings of abnormal behaviors of underground workers, effectively shortening the response time and improving the rescue efficiency. The audio and video data and photo upload are processed by using an ultra-low power codec chip with an MCU, and a highly integrated single-chip solution is adopted to reduce the overall power consumption of the machine and extend the effective battery life. The universal serial bus signal driver chip is adopted to solve the transmission attenuation of non-standard cables and improve the stability of communication transmission. The test results indicate that: the coulombmeter method can detect the remaining battery power with an accuracy of ±1%. The simulation and optimization of microstrip antennas enable the wireless communication distance to reach over 400 meters. The design of the audio and video integrated chip solution ensures that the sleep current of the entire machine is less than 0.5 mA. The circuit design of the universal serial bus optimizes the signal. The transmission distance using non-standard cables is greater than 1.5 meters, and the communication packet loss rate is reduced to 0%. The added functions of the information lamp for mining, such as abnormal posture monitoring and text or voice prompts for escape routes, have further enhanced the intelligent and information integration of the information lamp for mining, integrating precise personnel positioning underground, audio and video communication liaison, and safety early warning into one.

       

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