“三软”厚煤层综放工作面片帮影响因素分析与分级控制对策

    Analysis of influencing factors and graded control countermeasures for rib spalling in fully mechanized mining face of “three-soft” thick coal seam

    • 摘要: 针对“三软”厚煤层综放工作面大面积片帮且规律不一等问题,以沙吉海煤矿综放工作面为工程背景,采用理论分析、数值模拟及现场监测等方法,分析了工作面片帮破坏形式并构建了煤壁系统力学模型,揭示了“三软”厚煤层综放工作面煤壁片帮机理,分析了不同割煤高度、推进速度、支护强度等因素对工作面片帮的影响规律。结果表明:沙吉海矿“三软”厚煤层工作面片帮类型主要为剪切破坏,基本顶周期性破断时,基本顶及上方随动荷载、直接顶及顶煤荷载由煤壁及支架共同承担,顶板来压时,煤壁失稳风险升高;割煤高度在2.8~3.6 m范围内、支护强度1.0 MPa以上、一般区域正常回采与来压期间推进速度分别大于等于6.4、8.0 m/d时,工作面煤壁片帮发生率大大减小。基于关键开采参数对工作面片帮的影响规律,提出了“三软”厚煤层综放工作面片帮分级控制对策,根据工作面开采及围岩条件确定了工作面割煤高度、推进速度及支架初撑力。针对片帮治理困难区域,进一步提出了以“橡胶尼龙管+注浆”全长锚固为技术核心的工作面煤壁柔性加固技术,明确了钻孔深度、钻孔位置、钻孔间距等关键参数的设计方法并研发了相关配套装置,可控制煤壁大变形并抑制破坏的大块煤体进一步片落。B1003W03工作面现场应用表明,该控制对策能有效缓解工作面片帮情况,应用效果较好。

       

      Abstract: Aiming at the problems such as large-area rib spalling and inconsistent rules of full-mechanized caving face in “three-soft” thick coal seam, taking Shajihai Coal Mine as an engineering background, the failure forms of working face rib spalling were analyzed and the mechanical model of coal wall system was constructed by using theoretical analysis, numerical simulation and field monitoring, and the mechanism of coal wall rib spalling in “three-soft” thick coal seam was revealed. The effect laws of different cutting height, advancing speed and support strength conditions on working surface were analyzed. The results show that shear failure is the main type of working face coal wall in “three-soft” and thick coal seam in Shajihai Mine, and when the main roof is periodically broken, the dynamic load, direct roof and top coal load are jointly borne by the coal wall and supports, and the risk of coal wall instability increases when the roof is compressed; when the cutting height is in the range of 2.8-3.6 m, the support strength is above 1.0 MPa, and the advancing speed during normal mining and pressure in the general area is greater than or equal to 6.4 m/d and 8.0 m/d respectively, the incidence of rib spalling in the working face is greatly reduced. Based on the effect of key mining parameters on the working face rib spalling, the study puts forward the graded control strategy of the working face rib spalling of full-mechanized caving in “three-soft” thick coal seam, and determines the cutting height, advancing speed and initial support force of the working face according to the mining conditions of the working face and surrounding rock. In view of the difficult area of rib spalling control, the flexible strengthening technology for coal wall in working face with “rubber nylon pipe + grouting” full-length anchoring as the technical core is further proposed, the design method of key parameters such as drilling depth, drilling position and drilling spacing is defined, and related supporting devices are developed, which can control large deformation of coal wall and prevent the further falling of large coal body. The application in B1003W03 working face shows that the control countermeasure technology can effectively alleviate the working face rib spalling, and the application effect is good.

       

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