粗径锚索分区旋搅−扩径一体化增效锚固方法及应用

    Integrated zonal rotary-stirring and diameter-expansion efficiency-enhancement anchoring method and its application for large-diameter cable bolts

    • 摘要: 随着煤矿开采深度的不断增加,松软巷道在采动影响下容易发生较大范围的围岩变形,导致巷道锚固支护系统频繁失效。以司马煤矿3#煤层1302工作面运输巷为工程背景,系统分析树脂锚索锚固系统在围岩控制中失效的原因;通过研究树脂锚索锚固系统的结构,发现树脂锚固剂包装袋碎片大小、锚固药体的混合与反应以及锚固药体的密实度对锚固药体、锚索和锚固孔壁三者之间黏结能力有较大影响,而黏结失效是引起树脂锚索锚固系统失效的重要因素。为有效破坏树脂锚固剂包装袋、提升锚索搅拌树脂锚固剂的质量、提高锚固药体的密实度,以ϕ21.6 mm的粗径锚索为研究对象,提出了分区旋搅−扩径一体化增效锚固方法,研发了一种便于安装的锚固增效结构,旨在有效增强树脂锚索锚固系统的锚固效果。通过实验室试验和现场试验相结合的综合研究方法,系统验证了该增效锚固技术对锚固系统质量的提升具有促进作用。实验室试验结果表明:在该锚索增效锚固方法的增效作用下,锚固剂包装袋被切削成小碎片,使得树脂胶泥和固化剂得到了充分混合、反应,锚固药体的密实度得到了提高,树脂锚索锚固系统锚固质量大幅提升。现场试验结果表明:在锚索施工时配合使用该增效锚固方法,可使锚索锚固失效现象大幅减少,松软巷道围岩变形得到有效的控制。

       

      Abstract: With the increasing depth of coal mining, soft roadways is easy to experience significant deformation of surrounding rock under the influence of mining-induced stress, leading to frequent failure of roadway support anchoring systems. Taking the transport roadway of 1302 working face of 3# coal seam in Sima Coal Mine as the engineering background, this study systematically analyzes the causes of failure in resin-based cable bolt anchoring systems for soft surrounding rock control. Through studying the structure of the resin-based cable bolt anchoring system, it was found that factors such as the size of the resin anchor agent packaging bag fragments, the mixing and reaction of the anchoring agent, and the compactness of the anchoring material have a significant impact on the bonding ability between the anchoring agent, cable bolt, and borehole wall. Bonding failure is identified as a key factor leading to the failure of resin-based cable bolt anchoring systems. To effectively rupture the resin anchor agent packaging bag, improve the mixing quality of the resin anchoring agent, and enhance the compactness of the anchoring drug body, a segmented rotary stirring-expansion integrated anchoring enhancement method is proposed, using ϕ21.6 mm large-diameter cable bolts as the research object, and an easy-to-install anchoring enhancement structure was developed to effectively enhance the anchoring effect of the resin-based cable bolt anchoring system. Through a comprehensive research approach combining laboratory tests and field tests, the effectiveness of this enhancement method in improving the quality of the anchoring system was systematically validated. Laboratory test results show that under the enhancement effect of the proposed method, the resin anchor agent packaging bag is cut into small fragments, enabling thorough mixing and reaction of the resin grout and hardener, and the compactness of the anchoring drug body is improved, and the anchoring quality of the resin cable anchoring system is greatly improved. Field test results demonstrate that when this enhancement method is applied during cable bolt installation, anchoring failure is significantly reduced, and the deformation of surrounding rock in soft roadways is effectively controlled.

       

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