基于响应面法的负压卷吸控除尘装置优化研究

    Optimization study on a negative pressure entrainment control dust removal device based on response surface methodology

    • 摘要: 为提高综采工作面液压支架区域的粉尘治理效果,特别是针对行人区域上部空间中长期存在的悬浮粉尘以及现有治理措施的不足,提出了一种以高压水喷雾系统为动力的负压卷吸控除尘技术。通过响应面法(RSM)与数值模拟相结合的方法,将影响该装置性能的关键结构参数,即喷雾压力、喷嘴直径、收缩段直径、收缩段长度等作为优化设计变量,将吸风量、引射比作为响应值,建立了优化变量、吸风量、引射比之间的多元二次回归方程。研究结果表明:喷雾压力对吸风量的影响最为显著,其变化率在不同喷雾压力条件下可高达244.6 %,对于喷嘴直径、收缩段直径、收缩段长度与吸风量的关系均呈现先增加后降低的趋势,扩张段长度、扩张段角度对吸风量的影响较低,其变化率分别为21.8%、25.2%;各个参数对吸风量、引射比的影响程度依次为喷雾压力>收缩段直径>收缩段长度>喷嘴直径;此外,喷雾压力、收缩段直径对吸风量、引射比有明显的交互作用;经过响应面分析后得到的最优参数组合为喷雾压力2.598 MPa、喷嘴直径1.990 mm、收缩段直径158.831 mm、收缩段长度176.774 mm、扩张段长度200 mm、扩张段角度10°,在该组合下,系统的吸风量为0.665 m3/s,引射比为0.002 5,系统的吸风量为0.665 m3/s,引射比为0.002 5。

       

      Abstract: In order to improve the dust control effect in the hydraulic support area of the fully mechanized working face, especially in view of the long-term existence of suspended dust in the upper space of the pedestrian area and the shortcomings of existing control measures, a negative pressure entrainment control dust removal technology powered by a high-pressure water spray system is proposed. By combining the response surface method (RSM) with numerical simulation, the key structural parameters affecting the performance of the device, such as spray pressure, nozzle diameter, contraction section diameter, contraction section length are used as optimization design variables, and the suction volume and injection ratio are used as response values. A multivariate quadratic regression equation between the optimization variables and the suction volume and injection ratio is established. The research results show that spray pressure has the most significant effect on the suction volume, and its rate of change can be as high as 244.6% under different spray pressure conditions. The relationship between nozzle diameter, shrinking section diameter and shrinking section length and suction volume shows a trend of increasing first and then decreasing. The expansion section length and expansion section angle have little effect on suction volume, with the rate of change being 21.8% and 25.2% respectively; the influence degree of each parameter on the suction volume and injection ratio is spray pressure> contraction section diameter> contraction section length> nozzle diameter; in addition, spray pressure and contraction section diameter have obvious interaction on the suction volume and injection ratio; the optimal parameter combination obtained after response surface analysis is as follows: spray pressure 2.598 MPa, nozzle diameter 1.990 mm, contraction section diameter 158.831 mm, contraction section length 176.774 mm, expansion section length 200 mm, and expansion section angle 10°. Under this combination, the suction volume of the system is 0.665 m3/s, and the injection ratio is 0.002 5. The air suction volume of the system is 0.665 m3/s, and the injection ratio is 0.002 5.

       

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