基于电磁耦合技术的矿山井筒检修通信装置设计

    Design of communication device for shaft maintenance based on electromagnetic coupling technology

    • 摘要: 针对矿山井筒检修提升系统中传统通信方式存在延迟和不稳定的问题,设计了一种基于电磁耦合技术的井筒检修通信装置。在提升机箕斗顶部和导向轮下方各安装1对电磁耦合线圈,由提升机钢丝绳、尾绳、金属管道等矿井现有金属架构作为信号传输介质穿过耦合线圈,采用基于电磁耦合通信原理的半双工通信方式实现语音和打点控制信号的双向远距离传输,保障了双方信息同步与及时决策;基于等效传输线理论建立了钢丝绳电磁信道等效电路模型,将信道简化为具有分布式电感和电阻特性的闭合回路,分析了线圈与闭合回路之间的耦合机制及信号传输特性,优化了电磁耦合线圈的参数选择,使线圈在200~220 kHz载波频率范围内接近谐振状态,提高线圈的耦合效率和能量传输效率;此外,设计了一套高性能集成电路作为通信系统核心,采用32位微控制器为控制核心,结合抗干扰能力强、信号包络稳定的FSK(Frequency-Shift Keying)调制解调技术,实现了较远距离的数字信号调制发送和微弱信号接收解调。该装置提供了一种经济、可靠、方便、灵活的应急通信方式,相比于传统通信方式,简化了布线要求,既不破坏井筒结构,也不影响提升系统的正常运行,提高了井筒检修作业时的应急响应能力;能够实现70 kbit/s的信息传输速率,在1000 m通信距离内平均误码率低于1.6%,接收端打点控制信号传输准确,恢复的语音信号声强高于90 dB,音频失真度低于5%且传输延迟小于0.2 s,满足矿用音频设备对失真度的要求。

       

      Abstract: Aiming at the problems of delay and instability of traditional communication mode in mine shaft maintenance and hoist system, a design of shaft maintenance communication device based on electromagnetic coupling technology is proposed. By installing a pair of electromagnetic coupling coils on the top of the hoist skip and under the guide wheel, the existing metal structure of the hoist wire rope, tail rope and metal pipe as the signal transmission medium pass through the coupling coil, and adopt the half-duplex communication mode based on the electromagnetic coupling communication principle to realize the two-way long-distance transmission of voice and dot control signals and ensure information synchronization and timely decision making; based on the equivalent transmission line theory, the equivalent circuit model of wire rope electromagnetic channel is established, and the channel is simplified as a closed loop with distributed inductance and resistance characteristics. The coupling mechanism and signal transmission characteristics between the coil and the closed loop are analyzed, and the parameter selection of the electromagnetic coupling coil is optimized, so that the coil is close to the resonant state within the carrier frequency range of 200-220 kHz, which improves coil coupling efficiency and energy transfer efficiency; in addition, a set of high-performance integrated circuit is designed as the core of the communication system, 32-bit microcontroller is used as the control core, and FSK (Frequency-Shift Keying) modulation and demodulation technology with strong anti-interference ability and stable signal envelope is used to realize the modulation and transmission of digital signals and the demodulation of weak signals. This device provides an economical, reliable, convenient and flexible emergency communication method. Compared with traditional communication methods, this scheme simplifies the wiring requirements, does not damage the wellbore structure, does not affect the normal operation of the lifting system, improves the emergency response ability during wellbore maintenance operations; it can achieve 70 kbit/s information transmission rate, the average bit error rate at 1 000 meters communication distance is lower than 1.6%, and the receiving end dot control signal transmission is accurate. The sound intensity of the recovered voice signal is higher than 90 dB, the audio distortion is less than 5% and the transmission delay is less than 0.2 s, which meets the requirement of mining audio equipment for distortion degree.

       

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