高压磨料水射流流场形态及煤体冲蚀破坏特征试验研究

    Test study on flow field morphology of high-pressure abrasive water jet and erosion and failure characteristics of coal

    • 摘要: 针对煤矿瓦斯治理需求,以内蒙古某矿区煤样为研究对象,基于水力化卸压增透理论开展石英砂磨料射流破煤机制研究。通过在前混式磨料水射流系统中精确调控石英砂掺混比例,采用控制变量法,重点考察了射流压力、冲击靶距和喷嘴直径3组关键参数对磨料射流形态特征以及煤体损伤演化的影响规律。结果表明:随着射流喷射距离的延伸,纯水射流与磨料射流均呈现出边缘雾化扩散现象,且磨料射流边缘雾化更为剧烈,射流压力增大时,射流外轮廓发散程度扩大,发散提前;冲蚀效能对比显示,在5、6 MPa工况下,石英砂磨料射流破碎体积分别为纯水射流的4.65、7.82倍,证实磨料掺混显著提升能量转化效率;近场冲击时,破碎坑形态深而窄,远场作用时,射流发散,冲击动能衰减,破碎坑形态浅而宽。喷嘴结构优化实验表明:喷嘴直径3.0 mm,形成深27.67 mm、直径42 mm的优化破碎坑,破碎体积较喷嘴直径1.5 mm提升2.36倍;当喷嘴直径超过3.5 mm后,磨料加速相分离导致浓度下降,破碎体积衰减16.2%。

       

      Abstract: In view of the demand for coal mine gas control, this study took a coal sample from a mining area in Inner Mongolia as the research object, and carried out a study on the coal breaking mechanism of quartz sand abrasive jet based on the theory of hydraulic pressure relief and permeability enhancement. By precisely regulating the blending ratio of quartz sand in the pre-mixed abrasive water jet system and using the control variable method, the influence laws of three key parameters, namely jet pressure, impact target distance and nozzle diameter, on the morphological characteristics of the abrasive jet and the evolution of coal body damage were mainly investigated. The results show that: with the extension of the jet injection distance, both the pure water jet and the abrasive jet present the edge atomization diffusion phenomenon, and the edge atomization of the abrasive jet is more intense. When the jet pressure increases, the divergence degree of the outer contour of the jet expands and the divergence occurs earlier. The comparison of erosion efficiency shows that under the working conditions of 5 MPa and 6 MPa, the crushing volume of quartz sand abrasive jet is 4.65 and 7.82 times that of pure water jet respectively, confirming that abrasive blending significantly improves the energy conversion efficiency. When impacted in the near-field, the shape of the crushing pit is deep and narrow. When acted in the far-field, the jet diverges, the impact kinetic energy decays, and the shape of the crushing pit is shallow and wide. The nozzle structure optimization experiment shows that with a nozzle diameter of 3.0 mm, an optimized crushing pit with a depth of 27.67 mm and a diameter of 42 mm is formed, and the crushing volume is increased by 2.36 times compared with the nozzle diameter of 1.5 mm. When the nozzle diameter exceeds 3.5 mm, the abrasive accelerates the phase separation, resulting in a decrease in concentration and a 16.2% attenuation of the crushed volume.

       

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