基于云边协同的煤矿设备智能故障诊断方法

    Intelligent fault diagnosis method for coal mine equipment based on cloud-edge collaboration

    • 摘要: 随着煤矿智能化进程加速发展,煤矿设备故障诊断的精度与实时性愈发关键,在保障生产效率、人员安全方面发挥着重要作用。然而,在实际的故障诊断作业中,可能因为数据缺失、数据异常、网络传输等多种问题影响故障诊断的实时性和准确性。因此,为了满足煤矿设备故障信号异构和实时状态反馈的需求,提出了一种云边协同的煤矿设备智能故障诊断方法,结合云端更强大的计算能力和边缘端的近距离传输,提供了更高效、更准确的故障诊断解决方案。在边缘端对煤矿设备监测数据进行预处理,借助随机森林、孤立森林、变换域滤波等算法,去除数据中的噪声、填补缺失值、识别异常值,确保数据的完整性和准确性;完成预处理后,将数据发送至云端,云端接收到数据后,进一步开展普适性故障诊断模型的训练。首先通过卷积神经网络 (Convolutional Neural Networks,CNN)自动提取数据中的局部特征,然后利用双向门控循环单元(Bi−directional Gated Recurrent Unit,BiGRU)学习数据的时序依赖关系,并结合卷积块注意力机制(Convolutional Block Attention Module,CBAM)对不同特征进行权重分配,以提升模型的诊断性能。云端完成复杂模型的训练后,将训练好的模型参数及时发送至边缘端,边缘端根据接收到的参数,更新轻量级学习模型ShuffleNet V2的参数,进而实现对煤矿设备的实时故障诊断。仿真试验验证了所提方法的有效性,边缘端实时故障诊断准确率可以提高至99.7%,能够有效保障煤矿生产的安全与高效运行。

       

      Abstract: With the acceleration of the intelligent process of coal mine, the accuracy and real-time performance of fault diagnosis of coal mine equipment are more and more critical, which plays an important role in ensuring production efficiency and the safety of miners. However, in the actual fault diagnosis work, there may be a variety of problems such as data missing, data anomaly and network transmission, which affect the real-time and high accuracy performance of fault diagnosis. Therefore, in order to meet the requirements of heterogeneous fault signals of coal mine equipment and obtain real-time state feedback, an intelligent fault diagnosis method for coal mine equipment based on cloud-edge collaboration is proposed. This method combines the more powerful computing capacity of the cloud server and the close transmission distance of the edge server to provide a more efficient and accurate fault diagnosis solution. This method preprocesses the monitoring data of coal mine equipment at the edge end. With the help of random forest algorithm, the isolation forest algorithm, transform domain filtering method and other algorithms, the noise in the data is removed, the missing values are filled, and the outliers are identified to ensure the integrity and accuracy of the data. After these preprocessing steps, the data is sent to the cloud server. After receiving the data, the cloud server further trains the universal fault diagnosis model. Firstly, the local features of the data are automatically extracted by the convolutional neural networks (CNN). Then, the Bi-directional gated recurrent unit (BiGRU) is used to learn the temporal dependencies of the data. The convolutional block attention module (CBAM) is combined to assign weights to different features to improve the diagnostic performance of the model. After the cloud server completes the training of the complex model, the trained model parameters are sent to the edge server in time. At the edge server, the lightweight learning model ShuffleNet V2 updates its parameters according to those received from the cloud server. After the update, it can quickly adapt to the patterns learned by the cloud-trained model and perform real-time fault diagnosis on coal mine equipment. Through simulation experiments, the effectiveness of the proposed method is proved, and the accuracy of real-time fault diagnosis at the edge server can be improved to 99.7%. This high accuracy indicates that the proposed cloud-edge collaborative intelligent fault diagnosis method can timely identify different types of faults in coal mine equipment, which can effectively ensure the safety and efficient operation of coal mine production.

       

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