设置风扇的水动力旋转喷雾降尘装置雾化性能分析

    Analysis of the atomization performance of hydrodynamic rotating spray dust suppression device with setting fan

    • 摘要: 近年来,随着我国煤矿开采机械化、智能化水平的显著提高,工作面作业产尘量明显增大,对粉尘治理技术提出了更高要求。为研究设置风扇对水动力旋转喷雾降尘装置雾化性能的影响,基于水动力驱动的旋转喷雾降尘装置,探究水动力输出轴关键结构参数对转速的影响规律,采用动网格技术建立三维流场模型,分析对冲水流角度、集流角度、供水压力对水动力输出轴转速的影响;构建VOF多相流模型,对比不同水动力输出轴出口角度15°~75°下混合出口雾粒场速度分布特性;改进装置结构,由于不用电力驱动,设备体积和重量大大降低,同时在水动力输出轴上设置风扇叶,使装置兼具旋转喷雾和负压抽吸降尘功能;搭建煤矿粉尘试验系统,采集内蒙古智能煤炭有限责任公司5013掘进工作面煤尘样本,通过CCZ-20A型粉尘采样器实测3种降尘方案的总粉尘与呼吸性粉尘质量浓度。结果表明:水动力输出轴关键结构参数中,对冲水流角度与集流角度对转速影响较小,最大相对偏差仅2.91%,而供水压力与转速呈显著正相关关系,4 MPa时转速达1448.6 r/min,较2 MPa提升32.6%;扇叶集成后,水动力输出轴出口角度30°时雾化性能最优,混合出口轴向速度达39.2 m/s且分布均匀性提升42%,同时形成5.5 m/s的稳定负压抽吸流场。新型装置使总粉尘降尘率提升至91.3%,较未加扇叶装置提升17.7%;呼吸性粉尘降尘率达51.9%,较常规喷雾方案效率提高129%。

       

      Abstract: In recent years, with the significant improvement of mechanization and intelligence in coal mining in China, the amount of dust produced during working face operations has increased significantly, and higher requirements have been put forward for dust control technology. In order to study the influence of setting fans on the atomization performance of hydrodynamic rotating spray dust suppression device, based on the hydrodynamic driving rotating spray dust suppression device, the influence of key structural parameters of the water shaft on the speed was explored, and a three-dimensional flow field model was established using dynamic grid technology to analyze the influence of the angle of water flow, the angle of concentration, and the water supply pressure on the speed of the water shaft; we construct a VOF multiphase flow model and compare the velocity distribution characteristics of the mixed outlet fog particle field at different water axis outlet angles of 15°-75°; the structure of the device is improved. Because the device is not driven by electricity, the volume and weight of the device are greatly reduced. At the same time, the fan blade is set on the water shaft, so that the device has both rotating spray and negative pressure suction dust reduction functions; we build a coal mine dust experimental system, collect coal dust samples from Inner Mongolia 5013 excavation face, and measure the total dust and respiratory dust concentrations of three dust reduction schemes through CCZ-20A dust sampler. The results showed that among the key structural parameters of the water shaft, the angle of water flow and the angle of concentration had a relatively small effect on the rotational speed, with a maximum relative deviation of only 2.91%. However, the water supply pressure was significantly positively correlated with the rotational speed, with a rotational speed of 1 448.6 rpm at 4 MPa, an increase of 32.6% compared to 2 MPa; after the integration of fan blades, the atomization performance is optimal when the water axis outlet angle is 30°. The axial velocity of the mixing outlet reaches 39.2 m/s and the distribution uniformity is improved by 42%. At the same time, a stable negative pressure suction flow field of 5.5 m/s is formed. Field experiments show that the new device makes the total dust reduction rate rise to 91.3%, 17.7% higher than that of the device without fan blades; the respirable dust reduction rate reaches 51.9%, 129% higher than that of the conventional spray scheme.

       

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