改性纤维增强矿用喷涂堵漏风材料界面力学性能研究

    Study on interfacial mechanical properties of modified fiber reinforced mine spraying air leakage material

    • 摘要: 现有无机喷涂堵漏风材料易开裂形成漏风裂隙,对含有非极性基团的纤维改性并将其加入水泥基材料可有效减少漏风裂隙的产生。为探明聚丙烯(PP)纤维表面改性效果、力学性能及对喷涂材料的增强作用,采用过氧化氢和儿茶酚对纤维表面进行改性,研究了过氧化氢质量浓度为0、5、10 g/L、改性时间为0、6、12 h时纤维的表面形貌、Zeta电位和接触角,利用准静态和动态加载试验研究了单根纤维的应力、弹性模量,以及纤维在水泥基材料中的拉拔力、抗剪强度、拉拔能,采用堵漏风测试装置测试了含不同纤维材料的堵漏风率。结果表明:最佳改性条件为过氧化氢质量浓度10 g/L、时间6 h;与未改性的纤维相比,过氧化氢和儿茶酚改性后纤维的等电位点出现在3.31~3.46处;在最佳条件改性后纤维表面的前进接触角(θadv=58.1°)和后退接触角(θrec=34.9°)均最小;改性后单根纤维的拉伸强度峰值提高了67%、弹性模量增加了50%、抗剪强度提高了310.9%、拉拔能提高了354.2%,加入改性纤维的试样在受压后其堵漏风率为98.5%;纤维改性机理为儿茶酚表面的自由基在过氧化氢的作用下能够发生聚合反应,产生的聚合物层增加了纤维表面的粗糙度,同时儿茶酚裂解产生羧基;纤维表面附着的含有羟基和羧基的聚合物层及其表面粗糙度的增加,共同提升了纤维的拉伸强度及其与水泥基材料界面的力学性能。

       

      Abstract: The existing inorganic spray air leakage sealing materials are prone to cracking and forming air leakage cracks. Modifying the fibers containing non-polar groups and adding them to cement-based materials can effectively reduce the occurrence of air leakage cracks. To explore the surface modification effect, mechanical properties and reinforcing effect on spray materials of polypropylene (PP) fibers, hydrogen peroxide and catechol were used to modify the fiber surface. The surface morphology, Zeta potential and contact angle of the fibers were studied when the mass concentration of hydrogen peroxide was 0, 5 and 10 g/L and the modification time was 0, 6 and 12 h. The stress and elastic modulus of a single fiber, as well as the pull-out force, shear strength and pull-out energy of the fiber in cement-based materials were studied by using quasi-static and dynamic loading tests. The plugging air leakage rate containing different fiber materials was measured by using a plugging air leakage test device. The results show that the optimal modification conditions are hydrogen peroxide at 10 g/L and the time is 6 h. Compared with the unmodified fibers, the equipotential points of the hydrogen peroxide and catechol-modified fibers are present at 3.31-3.46. After modification under the optimal conditions, both the forward contact angle (θadv=58.1°) and the backward contact angle (θrec=34.9°) of the fiber surface were the smallest. After modification, the tensile strength peak value of a single fiber increased by 67%, the elastic modulus increased by 50%, the shear strength increased by 310.9%, and the pull-out energy increased by 354.2%. The plugging air leakage rate of the specimens with modified fibers added after compression was 98.5%. The mechanism of fiber modification is that the free radicals on the surface of catechol can undergo polymerization reactions under the action of hydrogen peroxide. The resulting polymer layer increases the roughness of the fiber surface, and at the same time, catechol decomposes to produce carboxyl groups. The polymer layer containing hydroxyl and carboxyl groups attached to the fiber surface and the increase of its surface roughness jointly enhance the tensile strength of the fiber and the mechanical properties at the interface with cement-based materials.

       

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