综放工作面双风幕降尘技术降尘效果研究

    Study on dust suppression effect by double air curtain technology in fully mechanized caving face

    • 摘要: 为进一步优化煤矿粉尘控制效果,提升综放工作面的空气质量,以某矿122109综放工作面及其局部进回风巷道为研究对象,结合矿井实际数据建立物理模型,并运用Fluent软件进行数值模拟,深入研究了粉尘运移分布特征及双风幕降尘效果,同时利用Ansys Design Modeler设计建模软件进行建模和局部精细化处理。模拟结果表明:综放工作面风流场在巷道角落区域存在低风速区,而在障碍物附近出现高风速区和涡流现象;粉尘扩散特征受尘源位置、风流方向和巷道结构等因素影响显著,转载区和碎煤区粉尘集中在内帮靠近顶板位置,放顶区粉尘向底板沉降;涡流导致粉尘在内帮、外帮集聚,上隅角粉尘质量浓度随高度增加而升高,出风口处分布较为均匀;回风巷中模拟风速与实测风速基本一致,验证了数值模拟结果的可靠性。粉尘控制研究表明:双风幕系统可显著降低粉尘质量浓度,使粉尘平均质量浓度由441.35 mg/m3下降至52.27 mg/m3,降尘效率平均提升64.31%;在风速和水平高度等条件保持不变的情况下,采用“中部−闭合−双风幕”布置方式的降尘效果更为显著,粉尘平均质量浓度由589.26 mg/m3下降至102.25 mg/m3,降尘效率平均提升82.65%。双风幕降尘技术不仅有效降低了粉尘质量浓度,也为控制成本、提高工作效率提供了新途径。

       

      Abstract: In order to further enhance the effectiveness of coal mine dust control and improve the air quality in fully mechanized caving faces, the 122109 fully mechanized caving face and its adjacent intake and return airways in a specific mine were selected as the research subjects. By integrating the actual data of the working face and airways in the mine, a physical model was constructed. Numerical simulation was then carried out using Fluent software to comprehensively explore the characteristics of dust migration and distribution, as well as the dust suppression effect by the double air curtain system. Additionally, Ansys Design Modeler was utilized for model building and local refinement. The simulation results revealed that in the airflow field of the fully mechanized caving face, low-velocity zones were present at the corners of the airway, while high-velocity regions and eddy currents emerged around obstacles; the characteristics of dust diffusion demonstrated that its distribution followed diverse patterns, influenced by factors such as the location of dust sources, air flow direction, and airway structure, in the transfer and coal-crushing areas, dust was concentrated near the inner side and close to the roof, while in the roof-caving area, dust settled towards the floor; eddy currents caused dust to accumulate on both the inner and outer sides of the airway, and the dust mass concentration in the upper corner increased with height, and the distribution at the air outlet was relatively uniform; the simulated wind speed in the return airway was approximately consistent with the measured value, validating the accuracy of the simulation results. Regarding dust control, it was discovered that the double air curtain configuration could significantly reduce dust mass concentration, the average dust mass concentration decreased from 441.35 mg/m3 to 52.27 mg/m3, and the average dust suppression efficiency increased by 64.31%; moreover, when variables such as wind speed and horizontal height were held constant, the “middle-closed double air curtain” layout exhibited a more pronounced dust suppression effect, the average dust mass concentration decreased from 589.26 mg/m3 to 102.25 mg/m3, with an average increase in dust suppression efficiency of 82.65%. In conclusion, the double air curtain dust suppression technology not only effectively reduced dust concentration but also provided a novel approach to reducing dust control costs and enhancing work efficiency.

       

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