露天煤矿富水泥质粉砂层脉冲气体预裂注浆试验研究

    Experimental study on pulse gas presplitting grouting in water-rich muddy silt layer in open-pit coal mine

    • 摘要: 为解决露天煤矿富水泥质粉砂层中止水帷幕注浆过程中浆液扩散均匀性差、难以形成连续止水幕墙的问题,以黑龙江朝阳露天煤矿为工程背景,提出采用高压脉冲气体对土层进行预劈裂造缝后再实施压力注浆的方法。首先,基于流固耦合理论建立离散元(DEM)模型,从细观角度分析脉冲气体参数(压力与频率)对土体劈裂裂缝扩展规律的影响,并结合地层特征确定最优脉冲气体技术参数。随后,利用自主研发的脉冲气体预劈裂注浆控制系统开展现场注浆试验,通过注浆过程监测、取心试验及压水试验对比评价脉冲气体劈裂处理后的注浆效果,验证该施工方法的优越性。研究结果表明:高压脉冲气体可显著增加泥质粉砂层中的劈裂裂缝数量,土体裂缝数量的增长过程可分为快速增长(Ⅰ)、缓慢增长(Ⅱ)和稳定(Ⅲ)3个阶段;土体劈裂裂缝的有效扩展范围与气体压力呈正相关关系,随气体频率增大呈先增大后减小的趋势,最优气体技术参数为压力2 MPa、频率2.5 Hz;脉冲气体预裂注浆技术可显著降低注浆压力,在松散砂层和泥质粉砂层中的注浆量分别提高24%和92%,在露天矿地层中的扩散半径可达2 m,有效提升了低渗透性泥质粉砂层的可注性,防渗止水效果良好。

       

      Abstract: To address the challenges of non-uniform grout diffusion and the difficulty in forming a continuous water cutoff curtain in water-rich muddy silt layers of open-pit coal mines, a novel method combining high-pressure pulsed gas pre-splitting for soil layer with pressure grouting was proposed and implemented in a pilot project of Chaoyang Open-pit Coal Mine in Heilongjiang Province. A discrete element method (DEM) model based on fluid-solid coupling theory was developed to investigate, from a mesoscopic perspective, the influence of pulsed gas parameters (pressure and frequency) on soil fracture propagation. By integrating the geological characteristics of the stratam, the optimal pulsed gas parameters were determined. Field grouting tests were conducted using a self-developed pulsed gas pre-splitting grouting control system, and the grouting effectiveness was systematically evaluated through field monitoring data, core sampling tests, and water pressure tests. The results demonstrate that high-pressure pulsed gas significantly enhances fracture density in muddy silt layers, with the fracture growth process categorized into three distinct stages: rapid growth (Stage I), slow growth (Stage Ⅱ), and stabilization (Stage Ⅲ). The effective fracture propagation range exhibits a positive correlation with gas pressure, while showing an initial increase followed by a decrease with the increasing of gas frequency. The optimal gas parameters were identified as a pressure of 2 MPa and a frequency of 2.5 Hz. The pulsed gas pre-splitting grouting technology effectively reduces grouting pressure, increasing grout volume by 24% in loose sand layers and 92% in silty sand layers, with a maximum diffusion radius of 2 meters in open-pit mine strata. This method significantly improves the injectability of low-permeability silty sand layers and achieves exceptional anti-seepage and water cutoff performance.

       

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