聚合改性固废基高流态低渗封孔材料研究

    Study on polymer-modified solid waste-based grouting material with high fluidity and low permeability

    • 摘要: 针对煤矿瓦斯抽采中传统封孔材料抗压强度低、渗透率高及稳定性差等问题,通过固废资源化利用与纳米−化学协同改性技术,开发了一种多元相变凝胶复合固废基封孔材料,新材料在流动性、渗透性、稳定性3项指标上实现综合优化。多元相变凝胶的主料由丙烯酸盐−羧甲基纤维素钠构成,辅料包括聚氧硅烷交联剂和硅酸钠,聚丙烯酰胺(PAM)作为交联反应的促进剂,无水氧化镁作为引发剂,葡萄糖酸钠与硫酸铝用于调节凝胶凝固速度,膨润土作为防析水剂。在化学改性中,聚氧硅烷与主料缩合形成硅氧桥键,提升耐温性;硅酸钠水解生成硅氧四面体动态交联网络,增强高盐高湿环境耐久性;聚丙烯酰胺通过氢键锁定水分,抑制水化收缩开裂;物理改性方面,MgO颗粒通过静电相互作用形成物理交联点,提升弹性模量;PAM分子链可以迅速发生结晶,形成高度有序的结构,增强凝胶的强度,纳米SiO2与煤矸石粉构建“微−纳双尺度”填充体系。通过凝结时间与流动性优化封孔料添量配比,对材料渗透率、抗压强度、微观结构进行测试。结果表明:材料流动性达220 mm,初凝时间480 min,终凝时间580 min,28 d抗压强度达7.5 MPa,渗透率降至5.21×10−18 m2;SEM分析表明,纳米SiO2与C−S−H凝胶协同填充微裂隙,材料密实抗压,兼具高性能与低成本优势,适配钻孔高压泵送施工,可有效延长钻孔寿命。

       

      Abstract: To address the issues of low compressive strength, high permeability, and poor stability of conventional borehole sealing materials used in coal mine gas extraction, this study developed a novel multi-phase change gel composite material based on solid waste by utilizing a synergistic nano-chemical modification approach. The material achieves comprehensive optimization in terms of high fluidity, low permeability, and enhanced stability. The primary components of the multi-phase change gel include acrylate and sodium carboxymethyl cellulose, with auxiliary agents such as polyoxysilane crosslinkers, sodium silicate, and polyacrylamide (PAM) to facilitate the cross linking reaction. Anhydrous magnesium oxide serves as the initiator, while sodium gluconate and aluminum sulfate are used to regulate the gel setting rate. Bentonite is added as an anti-syneresis agent. In the chemical modification process, polyoxysilane condenses with the base material to form Si–O–Si bridges, enhancing thermal resistance. Sodium silicate hydrolyzes to form a dynamically cross-linked silicate tetrahedral network, improving durability under high-salt and high-humidity conditions. Polyacrylamide stabilizes water molecules through hydrogen bonding, to effectively suppress hydration shrinkage and cracking. From the perspective of physical modification, MgO particles act as physical cross linking points by electrostatic interactions, enhancing the elastic modulus. The rapid crystallization of PAM molecular chains forms a highly ordered structure, strengthening the gel network. A micro-nano dual-scale filling system is constructed using nano-SiO2 and coal gangue powder. Through the optimization of setting time and flowability by adjusting the component ratios, the permeability, compressive strength, and microstructure of material were systematically evaluated. The results show that the material achieves a flowability of 220 mm, an initial setting time of 480 minutes, a final setting time of 580 minutes, a 28-day compressive strength of 7.5 MPa, and a permeability as low as 5.21×10−18 m2. SEM analysis reveals that nano-SiO2, in conjunction with C–S–H gel, effectively fills micro-cracks, resulting in a compact and pressure-resistant structure. This material combines the advantages of high performance and low cost, and is suitable for high-pressure pumping construction in drilling, effectively extending the service life of the drilling holes.

       

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