矿用旋转式可视化钻孔检测仪设计

    Design of a mining rotary visual borehole detector

    • 摘要: 在煤矿井下复杂的作业环境中,精准探测钻孔内部的裂隙、离层、破碎带等地质异常,是预防煤矿重大安全事故的关键环节。随着智能开采技术的迭代升级,对透明地质模型的精度与时效性需求呈指数级增长,这为钻孔探测技术带来了前所未有的挑战,迫切需要实现地质结构的真实重现与细微构造的精准探测。现有各类钻孔探测仪器存在明显不足:成像探头视角普遍受限,难以全面捕捉孔壁信息;视频清晰度欠佳,导致微小裂隙等关键细节无法清晰呈现;图像展开与拼接效果不理想,影响地质数据的完整性与准确性。为此,提出了可视化钻孔检测解决方案,设计了矿用旋转式可视化钻孔检测仪。该仪器采用新颖的钻孔成像技术,成像探头可实现任意角度的前视与侧视切换,无论是钻孔内部的正面构造还是侧面细节都能清晰采集;支持焦距调节、亮度调节功能,适应不同探测环境;镜头自清洁装置有效应对井下粉尘、泥渍对镜头的污染。在视频图像处理方面,基于钻孔中心定位的矩形图像展开算法和基于特征匹配的视频图像拼接算法,消除了成像探头自然抖动与旋转带来的干扰,大幅提升了钻孔全景图像的展开与拼接质量。经地面及井下钻孔试验验证,矿用旋转式可视化钻孔检测仪展现出了卓越的性能:视频图像分辨率高,画面清晰完整,能够精准呈现孔壁毫米级裂隙等细微构造;测量数据稳定可靠,误差控制完全符合行业标准;应用场景广泛,可适用于探放水孔、瓦斯抽放孔、锚杆孔、地质勘探孔等各类钻孔,实现了对钻孔内部构造的真实重现与精准探测。

       

      Abstract: In the complex working environment of coal mines, accurately detecting geological conditions such as fissures, separations, and fractured zones inside boreholes is a crucial step in preventing major safety accidents. With the iterative upgrading of intelligent mining technologies, the demand for the precision and timeliness of transparent geological models has increased exponentially, posing unprecedented challenges to borehole detection techniques. There is an urgent need to achieve a realistic representation of geological structures and precise detection of fine structures. Existing various borehole detection instruments have shortcomings: the viewing angle of camera probes is generally limited, making it difficult to fully capture borehole wall information; the video clarity is poor, resulting in the failure to clearly present key details such as micro-fractures; the effect of image unfolding and stitching is unsatisfactory, which affects the integrity and accuracy of geological data. To address these issues, a visual borehole detection solution is proposed, and a mining rotary visual borehole detector is designed. The instrument adopts a novel borehole imaging technology, and the imaging probe can switch freely between forward viewing and side viewing at any angle, enabling clear acquisition of both the front structures and side details inside the borehole; it supports focal length adjustment and brightness adjustment functions to adapt to different detection environments; a unique lens self-cleaning device effectively addresses lens contamination caused by dust and mud in underground mines. In terms of video image processing, the rectangular image unfolding algorithm based on borehole center positioning and the video image stitching algorithm based on feature matching eliminate interference caused by natural jitter and rotation of the camera, significantly improving the unfolding and stitching quality of panoramic borehole images. Verified through ground and underground borehole tests, the mining rotary visual borehole detector has demonstrated excellent performance: it features high video image resolution with clear and complete frames, capable of accurately presenting subtle structures such as millimeter-scale fractures on the borehole wall; the measured data is stable and reliable, and the error control fully meets industry standards; it has a wide range of application scenarios, suitable for various boreholes including water exploration and drainage holes, gas drainage holes, anchor holes, and geological exploration holes, realizing the true reproduction and accurate detection of internal structures for borehole.

       

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