基于改进YOLOv5的智能钻机孔口返水识别方法研究

    Research on recognition method for drilling opening backwater of intelligent drilling rig based on improved YOLOv5

    • 摘要: 在煤矿智能化开采过程中,钻孔返水现象不仅会影响钻孔作业的安全性与作业效率,还可能造成设备损伤和人员伤害。因此,准确、高效地识别钻机孔口返水现象对保障作业安全、提升智能钻机自动化水平具有重要意义。针对当前煤矿井下钻机孔口返水识别存在精度低、响应慢、鲁棒性差等问题,提出了一种基于改进YOLOv5的智能钻机孔口返水视觉识别方法,有效提升了识别的准确性与实时性。构建了一套完整的孔口返水视觉识别系统,包括防爆摄像机、AI图像处理器、钻机控制器等核心部件,并通过自研视觉识别装置,实现了摄像仪的上下调节及360°旋转功能,从而获取不同角度的视频图像,避免因遮挡或背光等复杂工况导致的识别失败,显著提高了系统的适应能力和识别精度。在模型结构方面,针对YOLOv5原始网络结构进行了多项优化:在主干网络中引入TRANS(Transformer)模块以增强模型的特征提取能力;在颈部网络中采用GhostBottleneck结构替换传统CSP(Cross Stage Partial,CSP)模块,以减少计算量,提高模型的轻量化水平;此外,将激活函数由SiLU(Sigmoid Linear Unit,SiLU)替换为更高效的Hardswish,进一步提升了模型的非线性表达能力和推理速度。通过自主采集与标注的孔口返水图像数据集,完成了模型的训练与优化。为验证所提方法的有效性,将改进后的YOLOv5模型与YOLOv3、YOLOv4、YOLOv5、YOLOv8n等进行了对比试验。结果表明,改进的YOLOv5在识别精度上分别提高了1.49%、1.06%、0.49%、0.18%,平均识别耗时缩短至7.4 ms,表现出优异的检测性能与实时响应能力。目前,该系统已在蒙陕地区4个煤矿实际部署应用,现场测试结果显示,孔口返水识别准确率最高达到99.63%,显著优于传统方法,系统运行稳定可靠。

       

      Abstract: During the intelligent mining process in coal mines, the phenomenon of backwater from the drilling not only affects the safety and efficiency of the drilling operations, but also may cause equipment damage and personnel injuries. Therefore, accurately and efficiently identifying the phenomenon of backwater from the drilling openings is of great significance for ensuring the safety of the operations and improving the automation level of intelligent drilling machines. In view of the problems such as low accuracy, slow response and poor robustness in the current identification of backwater at borehole openings of underground coal mines, an intelligent visual recognition method for backwater at drilling openings of the drilling rig based on the improved YOLOv5 is proposed, which effectively improves the accuracy and real-time performance of the identification. We has established a complete visual recognition system for backwater at drilling openings, including core components such as explosion-proof cameras, AI image processors, and drilling rig controllers. Through self-developed visual recognition devices, the system realizes the up-down adjustment and 360° rotation functions of the cameras, thereby obtaining video images from different angles. This avoids recognition failures caused by complex working conditions such as obstructions or backlighting, significantly improving the adaptability and recognition accuracy of the system. In terms of the model structure, several optimizations were made to the original network structure of YOLOv5. A TRANS (transformer) module was introduced in the backbone network to enhance the feature extraction capability of model; in the neck network, the GhostBottleneck structure was adopted to replace the traditional cross stage partial (CSP) module, which reduced the computational load and improved the lightweighting level of model; in addition, the activation function was replaced from sigmoid linear unit (SiLU) to the more efficient Hardswish, further enhancing the nonlinear expression ability and inference speed of the model. By using the self-collected and labeled dataset of waterback images from drilling openings, the model training and optimization were completed. To verify the effectiveness of the proposed method, the improved YOLOv5 model was compared with YOLOv3, YOLOv4, YOLOv5, YOLOv8n through experimental tests. The results show that the improved YOLOv5 has increased the recognition accuracy by 1.49%, 1.06%, 0.49%, and 0.18% respectively, and the average recognition time has been shortened to 7.4 ms. It demonstrates excellent recognition performance and real-time response capability. Currently, this system has been deployed and applied in 4 coal mines in Inner Mongolia-Shaanxi region. The on-site test results show that the accuracy rate of backwater recognition at drilling openings is as high as 99.63%, which is significantly better than traditional methods. The system operates stably and reliably.

       

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