吸能构件结构优化与防冲支架防冲特性分析

    Structural optimization of energy-absorbing components and anti-impact characteristics analysis of anti-impact supports

    • 摘要: 针对现有防冲支架吸能效率不足、防冲性能不佳的问题,从吸能构件力学性能和巷道支架支护特性出发,对工程常用的预折纹吸能构件采用有限元软件建立数值模型并在冲击荷载下进行数值模拟,研究了其荷载−位移曲线及塑性应变分布规律。针对其塑性应变显著增长的薄弱区域,从刚性突起、内部隔板及斜向支撑3个方向优化其结构,对比了不同工况下构件荷载−位移曲线变化及塑性应变演化。将结构优化后的吸能构件集成至防冲支架形成新型防冲支架,对现有防冲支架和新型防冲支架的防冲性能进行数值模拟研究,对比了支架变形量、塑性吸能、立柱应力和塑性应变4个指标,研究了短双隔板防冲支架在不同冲击速度和冲击能量下变形量和塑性能的变化趋势,确定了其适用的冲击速度和冲击能量最大值。结果表明:结构优化后,吸能构件整体荷载水平提升,塑性应变分布更均匀,变形过程更加稳定;相较于现有防冲支架,在相同顶部冲击条件下,刚性突起、内部隔板与斜向支撑3种优化方案分别使支架变形量降低了7.6%、28.3%、7.1%,支架塑性能减少了17.3%、13.6%、5.8%,整体塑性能提升了1.0%、5.9%、5.6%,液压立柱区域最大应力降幅达13.4%、21.9%、35.9%,吸能构件塑性应变峰值提高了28.6%、15.2%、20.5%。其中,内部隔板优化方案防冲性能提升效果最显著,可将支架适用冲击速度阈值提升至8 m/s,防冲击能量上限扩展至1 200 kJ。

       

      Abstract: To address the problems of insufficient energy absorption efficiency and poor impact resistance of existing impact-resistant supports, starting from the mechanical properties of energy-absorbing components and the supporting characteristics of roadway supports, a numerical model was established for pre-folded energy-absorbing components commonly used in engineering using finite element software, and numerical simulations were conducted under impact loads. The load-displacement curves and plastic strain distribution laws were studied. Targeting the weak areas with significant plastic strain growth, the structure was optimized from three aspects: rigid protrusions, internal partitions, and diagonal braces. The changes in load-displacement curves and the evolution of plastic strain of the components under different working conditions were compared. The energy-absorbing components with optimized structures were integrated into impact-resistant supports to form a new type of impact-resistant support. Numerical simulation studies on the impact resistance of existing impact-resistant supports and the new type were conducted, comparing four indicators: support deformation, plastic energy absorption, column stress, and plastic strain. The variation trends of deformation and plastic energy of the short double-partition impact-resistant support under different impact velocities and impact energies were studied, and the applicable maximum impact velocity and impact energy were determined. The results show that after structural optimization, the overall load level of the energy-absorbing components is improved, the plastic strain distribution is more uniform, and the deformation process is more stable; compared with the existing impact-resistant supports, under the same top impact conditions, the three optimization schemes (rigid protrusions, internal partitions, and diagonal braces) reduce the support deformation by 7.6%, 28.3%, and 7.1% respectively, decrease the support plastic energy by 17.3%, 13.6%, and 5.8% respectively, increase the overall plastic energy absorption by 1.0%, 5.9%, and 5.6% respectively, and reduce the maximum stress in the hydraulic column area by 13.4%, 21.9%, and 35.9% respectively; the peak plastic strain of the energy-absorbing components is increased by 28.6%, 15.2%, and 20.5% respectively. Among them, the internal partition optimization scheme achieves the most significant improvement in impact resistance, which can increase the applicable impact velocity threshold of the support to 8 m/s and expand the upper limit of impact energy resistance to 1 200 kJ.

       

    /

    返回文章
    返回