大口径套管浮力塞微膨胀混凝土配比试验研究

    Experimental study on mix proportion of micro-expansion concrete for buoyancy plugs in large-diameter casings

    • 摘要: 瓦斯抽排井是煤矿瓦斯抽排至地表的专用通道,其施工安全性至关重要。随着煤炭开采向深部延伸,瓦斯抽排井套管口径与质量增大,传统悬吊法难以满足安全下管的需求,浮力法下管技术成为关键解决方案,但却存在水泥浮力塞与套管管壁易相对滑动的隐患。为解决这一问题,提出采用微膨胀混凝土配制浮力塞,以增强浮力塞与套管管壁的黏结力。设计了9组微膨胀混凝土配比,通过正交试验系统研究水灰比、膨胀剂、减水剂及粉煤灰对水泥浮力塞与套管壁间黏结力的影响。选取压力−位移关系曲线的峰值压力、原点到峰值压力处斜率、峰值压力到位移20 mm处斜率、位移40 mm处压力作为评价指标,量化表征微膨胀水泥浮力塞试件的黏结性能。结合极差分析、因素指标趋势图及影响权重表进行综合分析,确定了黏结性能均衡的高性能微膨胀混凝土最佳配比。结果表明,水泥、水、砂、石子、膨胀剂、减水剂、粉煤灰之间的最优质量比为1.000∶0.250∶1.360∶3.030∶0.100∶0.008∶0.150。

       

      Abstract: Gas drainage wells are special channels for extracting coal mine gas to the surface, and their construction safety is critically important. With the deepening of coal mining, the diameter and weight of casings in gas drainage wells have increased, making the traditional suspension method unable to meet the safety requirements of casing running. The buoyancy casing technique has become a key solution, yet it suffers from the potential hazard of relative sliding between the cement buoyancy plug and the casing wall. To address this issue, micro-expansion concrete was proposed for preparing buoyancy plugs to enhance the bonding strength between buoyancy plugs and the casing wall. Nine groups of mix proportions of micro-expansion concrete were designed, and the effects of water-cement ratio, expansion agent content, water reducer content, and fly ash content on the bonding strength between the cement buoyancy plug and the casing wall were systematically investigated through orthogonal experiments. The maximum pressure, the slope from the initial position to the maximum pressure, the slope from the maximum pressure to 20 mm displacement, and the pressure at 40 mm displacement obtained from the pressure-displacement curves were selected as evaluation indexes to quantitatively characterize the bonding performance of micro-expansion cement buoyancy plug specimens. Based on range analysis, factor-index trend charts, and influence weight tables, the optimal mix proportion of high-performance micro-expansion concrete with balanced bonding properties was determined. The results show that the optimal mass ratio is cement: water: sand: gravel: expansion agent: water reducer: fly ash = 1.000∶0.250∶1.360∶3.030∶0.100∶0.008∶0.150.

       

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