露天煤矿采剥作业链关键生产环节数据解析和系统优化

    Data analytics and system optimization for key production processes of mining-stripping operation chains in open-pit coal mine

    • 摘要: 针对我国露天煤矿采剥作业链关键生产环节的数据价值挖掘深度不足和系统优化能力不够导致的生产信息利用效率低、决策支撑力度差等问题,提出了露天煤矿采剥作业链数据解析和系统优化的融合方法论,提出了采剥作业链数据解析和优化的融合模式和融合建模方法,阐述了数据解析和优化融合方法对于采剥作业链中关键生产环节问题的处理方式,并采用不同露天煤矿实际数据进行测试,验证所提融合方法的有效性。结果表明,所提融合方法性能优于现有同类方法:基于数据解析的地质模型动态重建技术实现了采剥区域的亚米级拟合精度,且煤炭储量误差率低于3%;基于数据驱动的预测技术显著提升了煤炭产量的预测精度,最大预测误差率小于2.5%;同时采剥计划动态优化技术提升了生产资源的协同性,生产效率提升12%;基于数据解析的采剥设备动态调度技术改善了卡车集群调度水平,剥离平均运距显著缩短,设备运输效率得到了实质性提高。通过将数据解析和系统优化方法相融合,有效解决了露天煤矿生产过程中安全监测不深入、地质模型精度低、开采计划质量差、设备运行低效不稳定等现实痛点问题。

       

      Abstract: To address the low efficiency in production information utilization and weak decision-making support problems caused by insufficient data value mining and inadequate system optimization in key production processes of mining-stripping operation chains in China’s open-pit coal mines, this study innovatively proposes a fusion methodology combining data analytics and system optimization for the mining-stripping operation chain of the open-pit coal mine. First, the fusion mode and the fusion modeling approach for data analytics and system optimization of the mining-stripping operation chain are proposed. Then, the data analytics and optimization fusion approach addressing critical issues in key production processes of the mining-stripping operation chain are elaborated, and the tests are conducted based on actual data from different open-pit coal mines to verify the effectiveness of the proposed fusion approach. The results show that the proposed fusion approach outperforms existing counterparts in terms of performance, the geological model dynamic reconstruction technology based on data analysis achieves sub-meter-level fitting accuracy in the mining and stripping areas and maintains the error rate of coal reserves below 3%; the data-driven prediction technology significantly enhances the forecast accuracy of the coal production, with a maximum prediction error rate of less than 2.5%; meanwhile, the dynamic optimization technology of the mining-stripping plan improves the synergy of production resources, leading to a 12% increase in production efficiency; the data analysis-based dynamic scheduling technology for mining/stripping equipment significantly improves the scheduling level of the truck fleet, resulting in a significant reduction in the average stripping haulage distance and a substantial improvement in equipment transportation efficiency. By integrating the data analytics and system optimization, this study effectively resolves real-world challenges such as insufficient safety monitoring, low-precision geological modeling, poor-quality production plans, as well as inefficient and unstable equipment operation.

       

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