基于Unity 3D的煤矿井下粉尘实时监控系统开发

    Development of real-time monitoring system for underground coal mine dust based on Unity 3D

    • 摘要: 针对传统煤矿安全监控系统灾害感知维度单一、动态响应滞后,尤其缺乏粉尘浓度实时监测与控制功能,难以满足井下复杂环境治理需求的问题,提出了一种基于Unity 3D的煤矿井下粉尘实时监控系统,旨在提升粉尘治理效率与矿井安全管理水平。系统通过集成粉尘、甲烷、风速、温度等多源传感器网络,构建了涵盖粉尘产生区、沉降处理区及作业保障区的分区协同感知架构;结合PLC控制模块、防尘动板、喷雾装置,建立了“感知−分析−决策−执行”闭环控制机制;基于Unity 3D引擎开发了三维可视化监控平台,实现了环境参数动态展示、历史数据回溯及设备智能联动控制,采用多线程通信技术高效采集数据并存储于MySQL数据库。以黄陵一号煤矿掘进巷道为试验场地,通过设置对照组与试验组,对比横轴掘进机作业周期内的参数变化。结果显示,试验组作业区域粉尘质量浓度由平均338 mg/m3降至85 mg/m3,平均除尘效率达75%;同时,实现了甲烷、风速、温度等参数的安全管控,系统响应延迟小于5 s,执行准确率达到100%,显著提升了矿井能见度与矿工呼吸安全。系统通过多源参数协同分析与设备联动控制,有效突破传统系统“监而不控”的瓶颈。

       

      Abstract: Aiming at the problems of the traditional coal mine safety monitoring system, such as the single dimension of disaster perception, lagging dynamic response, and especially the lack of real-time monitoring and control functions for dust concentration, which are difficult to meet the needs of complex underground environment management, a real-time monitoring system for underground coal mine dust based on Unity 3D is proposed to enhance dust control efficiency and mine safety management level. The system integrates a multi-source sensor network including dust, methane, wind speed, and temperature sensors, establishing a zoned collaborative perception architecture covering dust generation areas, settlement treatment areas, and operational support areas. Combined with a PLC control module, dust suppression moving plates, and spray devices, a closed-loop control mechanism of “perception-analysis-decision-execution” is constructed. A 3D visual monitoring platform developed using the Unity 3D engine enables dynamic display of environmental parameters, historical data review, and intelligent coordinated control of equipment. Multi-threaded communication technology is employed to efficiently collect and store data in a MySQL database. Using the tunneling roadway of Huangling No.1 Coal Mine as the test site, a comparative experiment was conducted by setting up control and test groups to analyze parameter changes during the operational cycle of the roadheader. The results show that the average dust mass concentration in the operational area of test group decreased from 338 mg/m3 to 85 mg/m3, achieving an average dust removal efficiency of 75%. Simultaneously, safety control of parameters such as methane concentration, wind speed, and temperature was realized, with system response latency below 5 seconds and execution accuracy reaching 100%, significantly improving mine visibility and miners’ respiratory safety. By enabling collaborative analysis of multi-source parameters and coordinated control of equipment, the system effectively overcomes the “monitoring without control” bottleneck of traditional systems.

       

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