基于变权理论的综采设备适应性动态评价方法研究

    Research on adaptability evaluation method for fully mechanized mining equipment based on variable weight theory

    • 摘要: 综采设备在复杂工况下易出现适应性不足、设备间协同失调,从而引发运行异常及安全隐患,制约了煤矿采掘效率与安全管理水平。同时,在高强度、连续作业环境下,传统设备评价方法难以及时识别潜在风险。针对上述问题,构建了综采设备适应性评价体系,对设备运行状态进行量化分析与动态评价。围绕采煤机、液压支架与运输机3大核心设备,选取环境适应性、功能稳定性、设备配套性和投产经济性4个维度,共设计10项评价指标,采用模糊层次分析法确定各指标权重。结合变权理论,引入梯形隶属度函数与状态响应机制,构建动态评价模型,实现关键指标变化的实时感知和权重动态调整,有效克服了传统方法权重固定、主观性强的局限。以红柳林煤矿25215综采工作面连续30 d内的多个时刻为样本,全面开展分析研究,并选取其中5个时刻进行深入剖析,涵盖检修、设备异常与正常开采等多种工况特征。实证结果表明,动态评价模型能够准确反映设备运行状态,评价结果与实际工况高度一致,充分验证了方法有效性。该模型不仅能够识别综采设备适应性的薄弱环节,还可实现潜在风险预警,提升工作面设备安全性与可靠性,为综采设备管理与优化决策提供科学技术支撑,同时为复杂工况下的智能化设备评价提供了可推广的方法。

       

      Abstract: Under complex working conditions, fully mechanized mining equipment often suffers from insufficient adaptability and poor coordination among equipment units, leading to abnormal operation and potential safety hazards, which restricts the mining efficiency and safety management level of coal mines. Meanwhile, in high-intensity and continuous operation environments, traditional equipment evaluation methods can hardly identify potential risks in a timely manner. To address these problems, an adaptability evaluation system for fully mechanized mining equipment is constructed to conduct quantitative analysis and dynamic evaluation of equipment operating conditions. Focusing on three core pieces of equipment, shearer, hydraulic support and scraper conveyor, four evaluation dimensions are selected: environmental adaptability, functional stability, equipment matching and economic efficiency, with a total of 10 evaluation indicators. The weight of each indicator is determined by the fuzzy analytic hierarchy process (FAHP). Combining variable weight theory, a trapezoidal membership function and a state response mechanism are introduced to establish a dynamic evaluation model. This model realizes real-time perception of changes in key indicators and dynamic adjustment of weights, effectively overcoming the limitations of traditional methods such as fixed weights and strong subjectivity. Taking multiple moments within 30 consecutive days of the 25215 fully mechanized mining face in Hongliulin Coal Mine as samples, a comprehensive analysis is carried out, and 5 typical moments are selected for in-depth dissection, covering various working conditions including maintenance, equipment abnormality and normal mining. The empirical results show that the dynamic evaluation model can accurately reflect the operating status of equipment, and the evaluation results are highly consistent with actual working conditions, which fully verifies the effectiveness of the method. This model can not only identify the weak links in the adaptability of fully mechanized mining equipment, but also realize early warning of potential risks and improve the safety and reliability of working face equipment. It provides scientific and technical support for the management and optimal decision-making of fully mechanized mining equipment, and also offers a replicable method for intelligent equipment evaluation under complex working conditions.

       

    /

    返回文章
    返回