新型复合微胶囊阻化剂的制备及性能研究

    Preparation and performance study of a novel composite microcapsule inhibitor

    • 摘要: 针对传统阻化剂存在吸湿性强、易分解失活及储存稳定性差等问题,研制了一种聚乙二醇(PEG)基新复合微胶囊阻化剂,以提高其环境稳定性与煤自燃抑制效果。以柠檬酸(CA)与聚磷酸铵(APP)复合体系为芯材,聚乙二醇20000(PEG20000)为壁材,通过锥形量热仪筛选确定最佳芯材质量比为m(CA)∶m(APP) = 1∶5,并采用熔化分散冷凝法制备芯壁比分别为1∶1、1∶2、1∶3及2∶1的微胶囊阻化剂。扫描电子显微镜(SEM)与能谱仪(EDS)表征结果显示,微胶囊表面形成连续胶状PEG膜,且EDS谱图仅检测到壁材元素,证实了芯材被PEG20000成功包覆。同步热分析(TG−DSC)实验结果表明:芯壁比为1∶1的样品(B2)表现出最佳抑制性能,其临界温度t1与干裂温度t2较原煤分别提升24.95%、40.22%,热平衡温度延迟19.45 ℃,吸热量增加357.00 J/g,放热量减少898.53 J/g,显著延缓煤氧化放热过程。恒温恒湿实验(湿度70%/60%,温度25 ℃)结果表明:B2样品的吸湿率较芯材阻化剂分别降低20.33%和19.87%,环境稳定性显著提升。程序升温与傅里叶红外光谱(FTIR)分析表明,经B2样品处理的煤样最大CO生成率较原煤降低72.78%,在100 ℃时阻化率达70.09%;脂肪烃基(–CH3/–CH2–)和羟基(–OH)峰面积占比较原煤分别降低2.38%、3.51%,而醚键(C–O)峰面积占比增加5.73%。

       

      Abstract: Aiming at the problems of strong hygroscopy, easy decomposition and deactivation, and poor storage stability existing in traditional inhibitors, a novel polyethylene glycol (PEG)-based composite microcapsule inhibitor was developed to improve its environmental stability and inhibition effect on coal spontaneous combustion. Taking the composite system of citric acid (CA) and ammonium polyphosphate (APP) as the core material and polyethylene glycol 20000 (PEG20000) as the wall material, the optimal mass ratio of core material was determined as m (CA)∶m (APP) = 1∶5 via screening with a cone calorimeter, and microcapsule inhibitors with core-wall ratios of 1∶1, 1∶2, 1∶3 and 2∶1 were prepared by the melt-dispersion condensation method. The characterization results of scanning electron microscope (SEM) and energy dispersive spectrometer (EDS) showed that a continuous colloidal PEG film was formed on the surface of the microcapsules, and only the wall material elements were detected in the EDS spectra, which confirmed that the core material was successfully encapsulated by PEG20000. The results of thermogravimetric-differential scanning calorimetry (TG-DSC) experiments indicated that the sample with a core-wall ratio of 1∶1 (B2) exhibited the best inhibition performance: its critical temperature t1 and dry cracking temperature t2 were increased by 24.95% and 40.22% compared with raw coal, the thermal equilibrium temperature was delayed by 19.45 ℃, the heat absorption capacity was increased by 357.00 J/g, and the heat release capacity was reduced by 898.53 J/g, which significantly delayed the exothermic process of coal oxidation. The results of constant temperature and humidity experiments (RH=70%/60%, 25 ℃) showed that the moisture absorption rate of the B2 sample was reduced by 20.33% and 19.87% compared with the core material inhibitor, respectively, indicating a significant improvement in its environmental stability. Further analysis via programmed temperature rise and Fourier transform infrared spectroscopy (FTIR) demonstrated that the maximum CO generation rate of the coal sample treated with the B2 sample was reduced by 72.78% compared with raw coal, with the inhibition rate reaching 70.09% at 100 ℃; meanwhile, the peak area proprtions of aliphatic hydrocarbon groups (–CH3/–CH2–) and hydroxyl groups (–OH) were reduced by 2.38% and 3.51% compared with raw coal, respectively, while the peak area proprtions of ether bonds (C–O) was increased by 5.73%.

       

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