基于全生命周期的煤矿采掘设备智能化管控平台构建

    Construction of an intelligent management and control platform for coal mine excavation equipment based on the full life cycle

    • 摘要: 以煤矿采掘设备智能化管控平台为研究对象,运用定性与定量相结合的分析方法,基于文献综述、实地调研、数据分析等技术手段,结合专家访谈和问卷调查结果,深入分析了平台构建的技术基础、核心价值及实施路径。通过数字孪生、5G通信、人工智能等多技术的深度融合,构建了覆盖设备选型、购置、运行、维护、报废等全生命周期的闭环管控体系,实现了设备运行数据的全面整合与智能分析。战略价值层面,平台通过设备协同优化与能耗智能控制显著降低运营成本,通过构建“监测−预警−处置”安全管控闭环有效提升作业安全性,通过全周期动态管理实现设备投资效益最大化。技术架构上,平台依托交互层、展示层、服务层、数据层和基础设施层的5层架构协同运作,通过标准化数据接口实现与生产管控平台、EAM(Enterprise Asset Management)、ERP(Enterprise Resource Planning)等系统的有效集成,保障数据共享与功能协同。从经济寿命与物理寿命差值分析、安全冗余评估等维度论证设备升级的必要性,并结合设备不同服役阶段的性能表现科学制定维修更新策略。针对设备投资决策粗放、故障率高、维修成本占比过高、多系统数据割裂等关键问题,提出了基于设备经济性分析的投资决策模型和预测性维护策略。平台采用“试点−迭代”实施模式,在采煤机智能化升级取得成效的基础上,为后续“三机”协同优化与液压支架智能运维提供了数据基础和技术支撑,形成了设备全生命周期管理的整体解决方案。

       

      Abstract: Taking the intelligent management and control platform for coal mine excavation equipment as the research object, this study adopts a combination of qualitative and quantitative analysis methods. Based on technical means such as literature research, field investigation, and data analysis, combined with the results of expert interviews and questionnaires, it conducts an in-depth analysis of the technical foundation, core value, and implementation path for platform construction. The research shows that through the in-depth integration of multiple technologies including digital twin, 5G communication, and artificial intelligence, a closed-loop management and control system covering the entire life cycle of equipment (from selection, procurement, operation, maintenance to scrapping) is established, realizing the comprehensive integration and intelligent analysis of equipment operation data. At the strategic value level, the platform significantly reduces operating costs through equipment collaborative optimization and intelligent energy consumption control; effectively improves operational safety by building a closed-loop safety management and control system of “monitoring-early warning-disposal”; and maximizes the investment benefit of equipment through full-cycle dynamic management. In terms of technical architecture, the platform operates collaboratively relying on a 5-layer structure (interaction layer, presentation layer, service layer, data layer, and infrastructure layer). It achieves effective integration with production management and control platforms, enterprise asset management (EAM), enterprise resource planning (ERP) and other systems through standardized data interfaces, ensuring data sharing and functional collaboration. The study demonstrates the necessity of equipment upgrading from dimensions such as the difference between economic life and physical life, and safety redundancy evaluation, and scientifically formulates maintenance and renewal strategies based on the performance of equipment in different service stages. Aiming at key problems such as extensive equipment investment decisions, high failure rates, excessively high maintenance cost ratios, and fragmented data across multiple systems, an investment decision model based on equipment economic analysis and a predictive maintenance strategy are proposed. The platform adopts a “pilot-iteration” implementation model. On the basis of the achievements in the intelligent upgrading of shearers, it provides data foundation and technical support for the subsequent collaborative optimization of the “three machines” (shearer, scraper conveyor, and hydraulic support) and the intelligent operation and maintenance of hydraulic supports, forming an overall solution for the full-life cycle management of equipment.

       

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