地下矿山支护喷浆颗粒破碎机理及粉尘源强研究

    Research on fragmentation mechanism of shotcrete particles and dust source strength in underground mine support

    • 摘要: 地下矿山支护喷浆作业过程中,喷浆颗粒与受喷面高速撞击后发生破碎,形成粉尘释放源;粉尘扩散不仅会危害人员身体健康,还会影响设备稳定运行。为探究地下矿山喷浆颗粒破碎机理及粉尘源强,采用Altair EDEM离散元数值模拟方法,首先在微观层面构建单个喷浆颗粒高速撞击刚性壁面的模型,模拟其破碎全过程,并分析喷浆颗粒破碎的微观动力学过程;其次在宏观层面建立包含巷道、喷浆颗粒群三维模型,模拟不同喷射角度条件下喷浆作业过程,追踪破碎生成的粉尘在巷道空间的运动轨迹与质量分布,在受喷面附近及沿程设置特定测点,计算各测点的粉尘质量及源强,据此分析喷射角度对巷道内逸散粉尘的质量空间分布及源强的影响规律。结果表明:喷浆颗粒破碎存在“初始破碎变形—冲击反弹解体—余能加速飞溅”三阶段微观机制;喷射角度是调控粉尘源强及质量空间分布的关键参数,竖直喷射(喷射角度90°)和水平喷射(喷射角度70°)呼吸性粉尘排放量较其他喷射角度降低57.1%~89.1%;粉尘源强呈近高远低的梯度分布,源强随喷射角度变化与总粉尘质量变化趋势一致,且呼吸性粉尘占比越高,源强增长速率越大。该研究采用微观−宏观耦合模拟,揭示了喷浆粉尘产生与扩散的关键机制,定量确定了最优喷射角度参数及其对应的降尘效果。

       

      Abstract: During shotcreting operations for underground mine support, shotcrete particles collide with the receiving surface at high velocity and break apart, forming dust emission sources. The diffusion of dust not only endangers workers’ health but also impairs the stable operation of equipment. To investigate the fragmentation mechanism and dust source strength of shotcrete particles in underground mines, the discrete element method (DEM) based on Altair EDEM was adopted in this study. Firstly, a micro-scale model of a single shotcrete particle impacting a rigid wall at high speed was established to simulate the entire fragmentation process and analyze the microscopic dynamic characteristics of particle breakage. Secondly, a macroscopic three-dimensional model integrating roadway and shotcrete particle groups was built to simulate shotcreting at different spray angles. The motion trajectories and mass distribution of dust generated by fragmentation were tracked inside the roadway. Measuring points were arranged near the receiving surface and along the roadway to calculate dust mass and source strength at each point, so as to clarify the influence of spray angle on the spatial mass distribution and source strength of fugitive dust in roadways. The results show that the fragmentation of shotcrete particles undergoes three microscopic stages: initial deformation and fracture, disintegration upon impact and rebound, and splashing driven by residual kinetic energy. Spray angle is a key parameter for regulating dust source strength and spatial mass distribution. The respirable dust emission at the vertical spraying (spray angle of 90°) and horizontal spraying (spray angle of 70°) decreases by 57.1%-89.1% compared with other spray angles. The dust source strength presents a gradient distribution of high values in near areas and low values in distant areas. The variation trend of dust source strength with spray angle is consistent with that of total dust mass. A higher proportion of respirable dust corresponds to a faster growth rate of dust source strength. This study adopts coupled micro-macro simulation to reveal the core mechanisms of dust generation and diffusion during shotcreting, and quantitatively determines the optimal spray angles and their dust suppression effect.

       

    /

    返回文章
    返回