深井厚煤层超大空间分层分段矸石−膏体协同充填技术研究

    Research on layered and sectional gangue-paste cooperative backfill technology in super-space of thick coal seams in deep mines

    • 摘要: 针对平煤十一矿千米深井复合顶板大采高复杂条件下超大充填空间稳定性控制与采充掣肘的技术难题,提出了超大原位空间分层分段高效构筑与固体−膏体协同充填技术,详细阐述了超大原位充填空间分层分段构筑方法、超前竖向分层掘−采−锚−支技术及架后倾向分段隔离封堵技术,研发了超前通道掘−采−锚−钻一体车与架后倾向分段隔离支架等关键核心装备;探究了超前通道宽度效应,得到了临界超前通道宽度解析式,优化了超前通道支护参数,构建了复合顶板超前通道“分类分区施策”支护方案及架后倾向分段封堵隔离方案;设计了固体−膏体协同充填工艺流程,研制了悬挂侧抛矸带式输送机的大采高固体−膏体协同充填液压支架,调控了固体−膏体协同充填材料配比(固体矸石体积占比为30%,膏体与固体矸石体积总量占比63%),实现组合充填体性能最优;构建了超大充填空间“适高适强煤壁+超前顶锚强度+高强支架强支+组合充填支撑”“四位一体”协同控顶体系。深井厚煤层固体−膏体协同充填开采矿压显现特征及充填体受力压缩变形特征显示,超前支承压力峰值位于工作面前方8 m(影响范围在20 m内),巷道最大移近量小于41 mm,充填体压缩变形小于15 mm,深井超大原位空间固体−膏体协同充填开采覆岩控制效果良好。

       

      Abstract: Aiming at the technical difficulties of stability control of super-large backfill space and mining-backfill coordination constraints under the complex conditions of kilometer-deep mine with composite roof and large mining height in No.11 Coal Mine of Pingdingshan Tianan Coal Mining Co., Ltd., a technology of high-efficiency layered and sectional construction in super-large in-situ space combined with solid-paste cooperative backfill technology was proposed. The connotations of layered and sectional construction method for super-large in-situ backfill space, advanced vertical layered excavation-mining-bolting support technology, and inclined sectional isolation and sealing technology behind the support were elaborated in detail. Key core equipment such as the integrated machine for advanced roadway excavation-mining-bolting-drilling, and the inclined sectional isolation support behind the support was developed. The width effect of the advanced roadway was investigated, the analytical formula for the critical width of the advanced roadway was derived, and the support parameters of the advanced roadway were optimized. A “classified and zoned” support scheme for the advanced roadway with composite roof and an inclined sectional isolation and sealing scheme behind the support were established. The technological process of solid-paste cooperative backfill was designed, and a large mining height hydraulic support for solid-paste cooperative backfill equipped with suspended lateral gangue-throwing belt conveyor was developed. The mixing ratio of solid-paste cooperative backfill materials was regulated (the volume ratio of solid gangue was determined as 30% and the total volume ratio of paste and solid gangue was 63%), achieving the optimal performance of the combined backfill body. A “four-in-one” cooperative roof control system for super-large backfill space was constructed, namely, “suitable-height and high-strength coal wall + advanced roof bolting strength + high-strength support + combined backfill support”. The strata behavior characteristics and the mechanical compression deformation characteristics of the backfill body during solid-paste cooperative backfill mining in thick coal seams of deep mines show that the peak value of advanced abutment pressure is located 8 m ahead of the working face (an influence range of 20 m), the maximum roadway convergence is less than 41 mm, and the compression deformation of the backfill body is less than 15 mm, indicating an excellent overburden control effect of solid-paste cooperative backfill mining in super-large in-situ space of deep mines.

       

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