CO2 传感器压力补偿结构搭建及测试精度分析

    Construction and test accuracy analysis of pressure compensation structure for CO2 sensor

    • 摘要: 工业生产中高精度气体传感器的研发与应用,已成为环境监测技术领域的重要发展方向,然而,现有 CO2传感器在实际工况下受环境压力影响显著。通过搭建压力补偿结构、开展试验验证、设计算法补偿,重点探究了2大核心问题:传感器检测精度随环境压力的变化规律及最优压力补偿 CO2体积分数预测方法,旨在有效提升CO2传感器的检测精度与工作稳定性。首先,搭建了CO2 传感器压力补偿试验平台,提出了试验步骤以及相应的分析方法。其次,在环境压力为80~120 kPa区间内,测试体积分数为2%~18%的CO2,结果显示,相同体积分数的CO2气体,环境压力越偏离标准大气压(101 kPa),其体积分数测试值与真实值偏离越大,且体积分数测试值随环境压力的升高而缓慢升高,在环境压力为100 kPa时,对应的测试体积分数最接近真实值。再次,选用小波神经网络−长短期记忆(Wavelet Neural Network−Long Short−Term Memory,WNN−LSTM)模型和角蜥蜴优化−最小二乘−小波神经网络−长短期记忆(Horned Lizard Optimization Algorithm−Least Squares−Wavelet Neural Network−Long Short−Term Memory,HLOA−LS−WNN−LSTM)模型,对压力补偿前的测试数据进行了算法修正,相同体积分数的CO2气体在经过优化模型补偿后可以克服环境压力变化,体积分数测试值与真实值高度接近。另外,由于仅通过误差分析难以直观判断2种压力补偿算法的优劣,因此进一步将环境压力、测量体积分数、标准气体体积分数与模型融合,对比分析了2种模型的预测性能,结果发现,HLOA−LS−WNN−LSTM 模型预测精度更高、稳定性更好,受环境压力变化影响更小。综上所述,明确了 CO2传感器检测精度随环境压力的变化规律,构建了最优的压力补偿浓度预测方法;采用体积分数为10%的CO2标准气体测试数据,通过小样本训练实现了 CO2体积分数高精度预测,有效保障了CO2传感器的检测精度与稳定性,为CO2精准监测提供了技术支撑。

       

      Abstract: The development and application of high-precision gas sensors in industrial production has become an important development direction in the field of environmental monitoring technology. However, the performance of existing CO2 sensors is significantly affected by ambient pressure under actual working conditions. In this study, we focused on two core issues by constructing a pressure compensation structure, carrying out experimental verification, and designing algorithmic compensation: the variation law of sensor detection accuracy with ambient pressure and the optimal pressure compensation CO2 volume fraction prediction method, aiming to effectively improve the detection accuracy and operational stability of CO2 sensors. First, a pressure compensation test platform for CO2 sensors was built, and the test procedures as well as corresponding analysis methods were proposed. Second, CO2 with volume fractions ranging from 2% to 18% was tested under ambient pressure of 80-120 kPa. The results show that for CO2 gas with the same volume fraction, the greater the deviation of ambient pressure from the standard atmospheric pressure (101 kPa), the larger the deviation between the measured and true volume fractions. Meanwhile, the measured volume fraction increases slowly with the rise of ambient pressure, and the measured value is closest to the true value at 100 kPa. Third, the wavelet neural network-long short-term memory (WNN-LSTM) model and the horned lizard optimization algorithm-least squares-wavelet neural network-long short-term memory (HLOA-LS-WNN-LSTM) model were adopted to correct the test data before pressure compensation. The results indicate that after compensation by the optimized model, CO2 gas with the same volume fraction can resist the influence of ambient pressure variation, and the measured volume fractions are highly consistent with the true values. In addition, it is difficult to directly judge the performance of the two pressure compensation algorithms only through error analysis, the ambient pressure, measured volume fraction, standard gas volume fraction and models were further integrated to compare their prediction performance. The results show that the HLOA-LS-WNN-LSTM model features higher prediction accuracy, better stability and is less affected by changes in ambient pressure. In summary, the variation law of CO2 sensor detection accuracy with ambient pressure is clarified, and an optimal pressure compensation concentration prediction method is established. Using test data of 10% CO2 standard gas, CO2 high-precision concentration prediction is realized through small-sample training, which effectively guarantees the detection accuracy and stability of CO2 sensors and provides technical support for accurate CO2 volume fraction monitoring.

       

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