瓦斯巡检机器人与煤矿安全监控系统的融合

    Integration of gas inspection robots with coal mine safety monitoring systems

    • 摘要: 针对煤矿传统固定式传感器瓦斯监控网络存在覆盖盲区,人工巡检效率低下、安全风险高,监控系统响应滞后以及各子系统信息孤岛等问题,构建了瓦斯巡检机器人与煤矿安全监控系统的深度融合体系。采用基于多传感器数据融合、智能协同控制、实时通信交互的技术路线,设计了分层分布式融合架构。该架构由设备接入层、数据融合层、业务逻辑层、应用展示层构成,实现了移动监测与固定监测的优势互补。在数据融合方面,提出了基于可信度加权的多源异构数据融合算法,通过时空配准、特征提取、关联判决实现了固定传感器、移动机器人与环境监测设备数据的有效整合,数据融合精度达到99.8%;在协同控制方面,建立了分层递阶控制模型,基于层次分析法与熵权法相结合的组合赋权方法确定多目标优化函数中的权重系数,实现了巡检任务的动态调度与路径优化,任务响应时间缩短了40.2%;针对井下粉尘干扰与起伏地形等复杂环境因素,设计了改进的抗干扰SLAM(Simultaneous Localization and Mapping)建图算法与鲁棒多传感器融合定位策略,采用基于强度滤波的激光点云预处理方法与自适应卡尔曼滤波技术,定位精度提升至0.15 m,有效抑制了环境干扰对导航精度的影响。融合系统集成了瓦斯浓度实时监测、危险区域自主巡检、异常情况快速响应、多级预警联动控制等功能模块,形成了覆盖全面与响应及时的立体化监测网络。现场应用测试表明,融合系统数据采集成功率达到99.8%,数据传输时延降低至95 ms,监测精度提高了15.0%,预警准确率达到95.8%,误报率降至2.3%,系统可用率达到99.1%,应急响应时间缩短了55%,巡检效率提升了60.0%。

       

      Abstract: In response to issues such as coverage blind spots, low efficiency and high safety risks of manual inspections, lagging responses of monitoring systems, and information silos among subsystems in traditional fixed sensor gas monitoring network of coal mines, an integrated system deeply combining gas inspection robots with coal mine safety monitoring systems has been constructed. Adopting a technical approach based on multi-sensor data fusion, intelligent collaborative control, and real-time communication interaction, a hierarchical distributed fusion architecture has been designed. This architecture consists of a device access layer, a data fusion layer, a business logic layer, and an application presentation layer, achieving complementary advantages between mobile and fixed monitoring. In terms of data fusion, a multi-source heterogeneous data fusion algorithm based on credibility weighting has been proposed, enabling effective integration of data from fixed sensors, mobile robots, and environmental monitoring devices through spatiotemporal registration, feature extraction, and association decision-making, with data fusion accuracy reaching 99.8%. For collaborative control, a hierarchical control model has been established, a combined weighting method that integrates the analytic hierarchy process (AHP) and entropy weighting determines weight coefficients in multi-objective optimization functions. This approach achieves dynamic scheduling and path optimization for inspection tasks, reducing task response time by 40.2%. To address complex environmental factors such as underground dust interference and undulating terrain, an improved anti-interference simultaneous localization and mapping (SLAM) mapping algorithm and a robust multi-sensor fusion positioning strategy have been designed. By adopting a laser point cloud preprocessing method based on intensity filtering and adaptive Kalman filtering technology, positioning accuracy has been improved to 0.15 m, effectively mitigating the impact of environmental interference on navigation accuracy. The integrated system incorporates functional modules for real-time gas concentration monitoring, autonomous inspection of hazardous areas, rapid response to anomalies, and multi-level warning and linkage control, forming a comprehensive and responsive three-dimensional monitoring network. Field application tests demonstrate that the integrated system achieves a data collection success rate of 99.8%, reduces data transmission latency to 95 ms, improves monitoring accuracy by 15.0%, attains a warning accuracy rate of 95.8%, lowers the false alarm rate to 2.3%, achieves a system availability rate of 99.1%, reduces emergency response time by 55%, and enhances inspection efficiency by 60.0%.

       

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