矿用捷联惯导随钻轨迹测量系统研究

    Study on strapdown inertial navigation based while-drilling trajectory measurement system for coal mines

    • 摘要: 煤矿井下随钻轨迹测量对于瓦斯抽采与水害防治至关重要,但传统钻孔轨迹测量系统依赖磁传感器进行方位角测量,测量准确性易受周围磁环境干扰且必须配备高成本的无磁钻杆。针对煤矿井下随钻轨迹测量中磁传感器易受磁场干扰导致方位角测量误差大的问题,基于惯性导航理论,设计了一种利用陀螺测量方位角的随钻轨迹测量系统,从根本上免疫磁干扰对钻孔轨迹测量准确性的影响。依据捷联式惯性导航系统原理,测量探管内部采用三轴陀螺测量地球自转角速度实现方位角测量;利用加速度传感器感知重力加速度,测量钻具倾角和工具面向角。同时,设计了多级减震结构,以减小随钻震动对惯性导航器件的影响;开发了符合煤矿井下防爆要求的本质安全电路,使测量探管在尺寸、抗震性、防爆性等方面满足煤矿井下复杂环境下的钻孔随钻精确测量要求。系统采用中心通缆钻杆数据传输技术,实现了测量探管与孔口计算机的双向通信,综合钻具姿态数据与钻孔深度信息拟合钻孔轨迹曲线。试验结果表明:测量探管在实验室磁干扰环境下的方位角测量误差小于±1°,时漂稳定性小于0.1°/h。现场实钻测试中,基于捷联惯导的矿用随钻轨迹测量系统的随钻测量轨迹与YSX−2000矿用有线随钻测量装置的复测轨迹变化趋势一致,验证了该系统在随钻测量复杂工况下的可靠性,为煤矿井下定向钻进磁干扰环境下的钻孔轨迹精确测量提供了有效、可靠的解决方案。

       

      Abstract: Measurement of while-drilling trajectory in underground coal mines is crucial for gas drainage and water hazard prevention and control. However, conventional borehole trajectory measurement systems rely on magnetic sensors to measure the azimuth angle; their measurement accuracy is susceptible to interference from the ambient magnetic field, and they must be equipped with high-cost non-magnetic drill rods. Aiming at the problem that magnetic sensors are vulnerable to magnetic interference in underground coal mine while-drilling trajectory measurement, resulting in large azimuth measurement errors, a while-drilling trajectory measurement system utilizing gyroscopes for azimuth measurement is designed based on inertial navigation theory, which fundamentally eliminates the influence of magnetic interference on borehole trajectory measurement accuracy. According to the principle of the strapdown inertial navigation system (SINS), a three-axis gyroscope is adopted inside the measuring probe to sense the Earth’s rotational angular velocity for azimuth calculation, and accelerometers are used to perceive gravitational acceleration to measure the inclination angle and tool face angle of the drilling tool. Meanwhile, a multi-stage damping structure is designed to reduce the impact of while-drilling vibration on inertial navigation devices. Intrinsically safe circuits complying with underground coal mine explosion-proof requirements are developed, enabling the measuring probe to meet the high-precision while-drilling measurement requirements in complex underground borehole environments in terms of dimension, shock resistance and explosion-proof performance. The system adopts the data transmission technology of central cable-through drill rods to realize two-way communication between the measuring probe and the orifice computer. The borehole trajectory curve is fitted by combining drilling tool attitude data and borehole depth information. Experimental results show that the azimuth measurement error of the measuring probe is less than ±1° under laboratory magnetic interference conditions, with a time drift stability better than 0.1°/h. In field actual drilling tests, the trajectory measured by the proposed SINS-based mine while-drilling trajectory measurement system presents a consistent variation trend with the re-measured trajectory of the YSX-2000 mine wired while-drilling measurement device. This verifies the reliability of the system under complex while-drilling working conditions, providing an effective and reliable solution for high-precision borehole trajectory measurement in magnetic interference environments during directional drilling in underground coal mines.

       

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