煤矿用双波长光电型烟雾传感器积灰零点漂移规律研究

    Study on zero drift law of dust accumulation for dual-wavelength photoelectric smoke sensor in coal mines

    • 摘要: 针对煤矿用双波长光电型烟雾传感器在井下高尘环境中长期工作时,因灰尘积累导致零点漂移而严重影响其火灾烟雾检测准确性的问题,参照煤矿井下实际工况,基于光的散射理论分析了积灰导致零点漂移的机理,明确了迷宫底面积累的灰尘粒子对反射底面光学特性的破坏是造成传感器零点漂移的主要原因。基于洛伦兹−米氏理论对灰尘粒子的分布进行归一化简化,建立了散射光强受灰尘粒子影响的统一数学模型。通过分析灰尘粒子因逐渐积累而产生的分布变化对独立散射、二次散射的影响,总结了积灰各阶段散射光大小随积灰参数变化而呈现出的不同现象,并结合煤矿井下实际生产工况归纳了零点漂移的宏观表现规律:灰尘沉积过程可分为稀疏期、调整期和稠密期3个阶段。传感器零点在稀疏期的变化呈阶跃性线性上升;在积灰调整期,零点的上升速率逐渐减缓;在稠密期,零点趋于稳定但伴随小幅波动上升,其具体上升速度与传感器内部积灰速度所影响的灰尘层高度和灰尘层顶面到光电接收单元的距离相关。在煤矿井下选择2个高尘测点使用4台样机进行了工业试验,结果表明,积灰演化符合稀疏期、调整期、稠密期特征的表现规律。基于以上结论,给出了该规律应用在零点漂移校正问题上的思路和烟雾传感器光学迷宫设计上的应用建议。

       

      Abstract: Aiming at the problem that coal mine dual-wavelength photoelectric smoke sensors suffer zero drift caused by dust accumulation during long-term operation in underground high-dust environments, which seriously degrades the accuracy of fire smoke detection, this paper analyzes the mechanism of zero drift induced by dust accumulation based on light scattering theory with reference to actual underground coal mine working conditions. It is clarified that the damage to the optical characteristics of the reflective bottom surface by dust particles accumulated at the bottom of the optical maze serves as the primary cause of sensor zero drift. Based on the Lorenz-Mie theory, the distribution of dust particles is normalized and simplified, and a unified mathematical model of scattered light intensity affected by deposited dust particles is established. By analyzing the influence of gradual dust accumulation and its distribution variation on independent scattering and secondary scattering, the varying characteristics of scattered light intensity with dust accumulation parameters at different dust deposition stages are summarized. Combined with actual underground coal mine production conditions, the macroscopic variation law of zero drift is induced: the dust deposition process can be divided into three stages, namely the sparse dust accumulation stage, the adjustment stage, and the dense dust accumulation stage. The sensor zero point presents a stepwise linear rise in the sparse dust accumulation stage; in the adjustment stage, the rising rate of the zero point gradually slows down; in the dense stage, the zero point tends to stabilize with slight fluctuating growth, and its specific rising rate is correlated with the height of the dust layer and the distance from the top surface of the dust layer to the photoelectric receiving unit, both of which are affected by the internal dust accumulation rate of the sensor. Industrial tests were carried out with four prototypes arranged at two high-dust measuring points in an underground coal mine. The test results show that the dust accumulation evolution conforms to the variation characteristics of the sparse stage, adjustment stage and dense stage. Based on the above conclusions, ideas for applying the proposed law to zero drift correction and design suggestions for the optical maze of smoke sensors are put forward.

       

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