基于玉米秸秆生物炭−瓜尔胶的微胶囊抑尘剂制备及特性研究

    Preparation and properties of microcapsule dust suppressant based on corn straw biochar and guar gum

    • 摘要: 为解决煤矿粉尘污染问题,并克服传统化学抑尘剂环境依赖性强、生态毒性高、易引发二次污染等缺点,基于微胶囊化技术,以瓜尔胶为主要壁材、玉米秸秆生物炭为主要芯材,通过乳化−凝聚法结合硬脂酸疏水改性和柠檬酸交联工艺,制备了一种新型环保微胶囊抑尘剂。该微胶囊表面结构致密,界面结合良好,芯材玉米秸秆生物炭具备发达的多孔结构和高比表面积,可高效吸附水分与粉尘颗粒,壁材瓜尔胶通过柠檬酸交联形成三维凝胶网络,赋予材料优异的抗风蚀与缓释性能。试验结果表明,该微胶囊抑尘剂抗风蚀性能相较于传统技术(洒水抑尘、十二烷基苯磺酸钠化学抑尘)具有明显优势:风蚀质量损失率最高仅8%;总粉尘和呼吸性粉尘(以下简称“呼尘”)抑尘效率分别达90.6%和83.4%,较传统洒水降尘提升2倍以上;微胶囊抑尘剂28 d生物降解率为64.3%,表现出良好的生态友好性,符合环保要求;现场试验显示,该抑尘剂耗水量仅为传统洒水的20%,综合成本降低22%,且抑尘持久性延长至12 h以上。该技术通过多孔芯材吸附、壁材屏障保护及环境响应释放机制,构建了“吸湿−固结−屏障”三重协同抑尘机制,兼具长效抑尘与环境友好性,实现了高效抑尘与绿色环保的有机统一,为煤矿等复杂场景的粉尘治理提供了一种创新、经济、可持续的解决方案。

       

      Abstract: To address dust pollution in coal mines and overcome the drawbacks of traditional chemical dust suppressants, such as strong environmental dependence, high ecological toxicity and susceptibility to secondary pollution, a novel eco-friendly microcapsule dust suppressant was prepared via microencapsulation technology. Using guar gum as the main wall material and corn straw biochar as the core material, the preparation adopted the emulsification-coacervation method combined with stearic acid hydrophobic modification and citric acid crosslinking treatment. The microcapsules feature a compact surface structure and favorable interfacial bonding. The corn straw biochar core possesses well-developed porous structures and a high specific surface area, enabling efficient adsorption of moisture and dust particles. The guar gum wall material forms a three-dimensional gel network after crosslinking with citric acid, which endows the product with excellent wind erosion resistance and sustained-release performance. Test results show that the microcapsule dust suppressant exhibits remarkably better wind erosion resistance than conventional methods including water sprinkling and sodium dodecylbenzene sulfonate dust suppression, with a maximum wind erosion mass loss rate of only 8%. The dust suppression efficiencies for total dust and respirable dust reach 90.6% and 83.4% respectively, more than twice those of traditional water sprinkling. The 28-day biodegradation rate of the microcapsule product is 64.3%, demonstrating favorable eco-friendliness and compliance with environmental standards. Field tests show that its water consumption is merely 20% of that of conventional water sprinkling, with the overall cost reduced by 22%, and the dust suppression duration extended to over 12 hours. Relying on the adsorption of porous core material, barrier protection of wall material and environment-responsive release mechanism, and this technology establishes a three-way synergistic dust suppression system of “moisture absorption-consolidation-barrier”. It integrates long-term dust suppression performance and environmental friendliness, and realizes the organic combination of high-efficiency dust control and green development. This work provides an innovative, economical and sustainable solution for dust treatment in coal mines and other complex working environments.

       

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