基于自适应负压排水技术的快掘工作面湿式除尘器

    Wet dust collector in fast excavation working face based on adaptive negative pressure drainage technology

    • 摘要: 采用负压脱水结构的湿式除尘器在进尺快、产尘量大、粉尘黏性大的半煤岩巷快掘工作面可有效提高除尘器的使用寿命,在快掘工作面得到了广泛的推广应用。为了解决矿用湿式除尘器采用负压脱水布置方式造成的排水困难、排水效果不稳定的问题,以KCS−450D湿式除尘器为研究对象,设计了一种自适应负压排水结构,通过对其工作过程进行力学分析确定了排水结构弹簧刚度和开度宽度的计算方法。采用数值模拟的方法对不同工况条件下内部流场情况进行了模拟,得到了除尘器处理风量在300~450 m3/min时除尘器内部流场的流动情况,自适应排水结构排水管处负压随着处理风量的改变在−1 604.1~−2 499.8 Pa之间产生变化;根据理论计算和数值模拟结果最终确定了适用于KCS−450D湿式除尘器的自适应排水结构参数并进行了实验室试验验证和现场应用。实验室试验结果表明:除尘器开启的前5 min脱水效率显著优于自然脱水结构,并且除尘器前端阻力在200~2 000 Pa之间变化时,除尘器脱水效率能始终保持在98%以上。自适应排水结构在大柳塔煤矿六盘区辅运巷二段掘进工作面现场的应用结果表明:对比原除尘器排水结构,新型自适应负压排水技术可有效避免湿式除尘器出口在开机和掘锚机大臂运动时出现水雾,提高了除尘器脱水效率,避免除尘器叶轮黏结粉尘,进一步提高除尘器的使用寿命。

       

      Abstract: The wet dust collector with a negative-pressure dehydration structure can effectively prolong the service life of the dust collector in the fast driving working face of semi coal-rock roadway with high driving speed, large dust production and high-viscosity dust, and has been widely promoted and applied in the fast driving working face. In order to solve the problems of difficult drainage and unstable drainage effect caused by the negative pressure dehydration layout of the mine wet dust collector, an adaptive negative pressure drainage structure is designed with the KCS−450D wet dust collector as the research object. The calculation methods of the spring stiffness and opening width of the drainage structure are determined by mechanical analysis of its working process. Moreover, the internal flow field conditions under different working conditions are simulated by the numerical simulation method, and the flow conditions of the internal flow field of the dust collector when the air volume processed by the dust collector is 300 m3/min – 450 m3/min are obtained. The negative pressure at the drainage pipe of the adaptive drainage structure varies between −1 604.1 and −2 499.8 Pa with the change of the treated air volume. According to the theoretical calculation and numerical simulation results, the parameters of the adaptive drainage structure suitable for the KCS−450D wet dust collector are finally determined and verified by laboratory tests and field applications. The laboratory test results show that the dehydration efficiency in the first 5 minutes after the dust collector is turned on is significantly better than that of the natural dehydration structure, and when the front - end resistance of the dust collector changes between 200 Pa and 2 000 Pa, the dehydration efficiency of the dust collector can always be maintained above 98%. The field application results of this adaptive drainage structure in the second section of auxiliary haulage roadway driving working face in Daliuta Coal Mine show that, compared with the original drainage structure of the dust collector, the new adaptive negative - pressure drainage technology can effectively prevent water mist from appearing at the outlet of the wet dust collector when the machine is started and the boom of the roadheader moves, improve the dehydration efficiency of the dust collector, prevent the impeller of the dust collector from adhering to dust, and further prolong the service life of the dust collector.

       

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